Tag Archives: farm gearbox

China best CZPT Series Gearbox for Extruder Special Hardened Gearbox Plastic and Rubber Machinery Parts farm tractor transmission types

Product Description

ZLYJ series gearbox for extruder special hardened gearbox plastic and rubber machinery parts

 

< ABOUT TILI 

Technical data

 

Product Name ZLYJ series gearbox for extruder special hardened gearbox plastic and rubber machinery parts
Power 0.12KW~160KW    
Torque 1.4N · m ~ 36600N · m   
Output speed 0.06 ~ 1090r/min
Gear material 20CrMnTi alloy steel
Gear Processing   Grinding finish by HOFLER Grinding Machines
Noise Test Below 65dB
Brand of bearings C&U bearing, ZWZ,LYC, HRB, CZPT ,etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Machining precision of gears 5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 95%~96% (depends on the transmission stage)
Bearing output mode parallel output 
Installation type and output mode Bottom seated type  flange type installation, solid,hollow shaft output.
Input mode Direct motor, shaft input and connecting flange input
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery, Industrial Automation Equipment, Chemical Industry
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

agriculturalparts

Choosing an Agricultural Gearbox

When buying an agricultural gearbox, there are many important things to consider. These factors include durability, function, mechanism, quality of materials, and ease of use. To find the best option for your specific needs, you should consider the features that are most important to you. Read this article to learn more about the various types of agricultural gearboxes available on the market. When looking for a new gearbox for your tractor, take a look at the following factors to consider.

Durability

Agricultural gearboxes are essential parts of the food production chain. If a single component fails, it will cause downtime, affecting production and costs. If the gearbox is not durable, it could result in costly downtime, causing large losses for the farmer. To ensure long-term productivity, select a durable agricultural gearbox. Here are some features to look for in a durable agricultural gearbox. – It’s easy to access and maintain
– Closed-loop seals are an effective alternative to desiccant breathers. They don’t keep water in the gearbox, but they do isolate the gearbox from the atmosphere. Proper isolation of the gearbox is essential to the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox. This prevents it from overheating and keeping the gears running smoothly.
– Simulated test data was obtained for 44 tractors with different transmission operating parameters. The amplitude of load, frequency of failure, and pseudo-damages were calculated for each component. The statistical analysis also provided an estimate of the severe-damage profile of the gears. Using an optimisation technique, an accelerated test schedule was designed. The test plan was designed to maximise the torque applied to each component. Moreover, all gear wheels in the transmission were not tested, as only the range shift A and B gears were damaged.
If you are interested in purchasing a quality agricultural gearbox, contact CZPT Gearbox Company. CZPT Gearbox Company has been manufacturing top-quality gear drives since 1975. The company’s engineers will work with you to determine the exact gearbox that fits your specific needs. Agricultural gearboxes are integral parts of agricultural machinery, ensuring optimal performance of the machine. Agricultural gearboxes transfer the power from the input shaft to the output shafts and enable it to change direction, speed, and rotation.

Function

Agrarian gearboxes play an important role in the entire cycle of food production. Agricultural equipments are constantly undergoing increased wear and tear, which can cause expensive downtime. Having a high-quality agricultural gearbox is critical to ensuring the equipment’s reliability. When the gears get worn out, the machinery will fail to meet the increased demand. Worn-out gears will result in significant losses for farmers.
The most common use for agricultural gearboxes is to change the speed of agricultural equipments such as tractors and combines. In general, reduction boxes change speed through gears, but the PTO gearbox also bears the force generated by the wind wheel and the reaction force during transmission. To keep the gearbox rigid and prevent deformation, it must be designed to withstand the force exerted by the wind and the reaction force generated during the transmission process. Two sector gears are used to change the direction of transmission.
An agricultural gearbox has two parts: an input shaft 32 and an output shaft 38. The input shaft 32 is fixed in the gearbox’s elongate casing. The output shaft 38 extends parallel to the input shaft and the output shaft, while the rear end portion 40 projects out of the gearbox casing. The output shaft is connected to a second transmission shaft 42, which connects to a differential 44 in the rear axle casing 15. The differential is then connected to the rear wheels of the tractor, where the motion is transferred.
The PTO shaft was first used with the 1948 Land Rover. Later, a 6-spline adapter was added. Today, many manufacturers of agricultural equipments provide a nominal PTO power specification. This specification is a useful guide when choosing the right gearbox for your needs. Agricultural machines may include a 540/540E or 1000/1000E option. Using the lowest PTO power specification will allow you to run implements with low power requirements, thereby reducing fuel consumption and reducing engine stress.
agriculturalparts

Mechanism

The mechanism of an agricultural gearbox is a simple mechanical device that provides speed increase or gear reduction. A simple gearbox is commonly used in agricultural equipment that is powered by a PTO, as the axial PTO shaft is opposed to the normal driven shaft. The driven shaft is usually either vertical or horizontal. More complex equipment has several output directions. Some agricultural gearboxes feature dual or even multiple outputs. The mechanism for an agricultural gearbox varies with the type of equipment.
Agricultural tractors have an internal combustion engine 10 and a speed change gearbox 12. The gearbox casing is elongate and attached to the rear end of the cylinder block. The gearbox casing is a “backbone” between the back axle and the internal combustion engine. Its function is to transmit motion from the engine to the rear wheels of the tractor. There are two types of agricultural gearboxes: speed change gearboxes and planetary gearboxes.
Agricultural gearboxes are crucial for the production of food. Wear and tear on agricultural gears will cause costly downtime. Consequently, high-quality agricultural gearboxes are essential for ensuring the optimal performance of your agricultural machinery. If the gears wear out, your equipment may not meet the increasing demand. This will result in significant losses for the farmer. However, if you choose a high-quality agricultural gearbox, you won’t have to worry about this.
The central knife drive gearbox 300 is illustrated in FIG. 11. The gearbox receives a rotational input motion and outputs a reciprocating linear motion to a harvesting head assembly. In this way, the harvesting head will be most effective when it has linear motion, whereas curved motions will result in less efficient crop picking. The same principles apply to curved blades. If the gearbox is equipped with a central knife drive, it will provide the highest efficiency when harvesting crops.

Quality of materials

Agricultural gearboxes play an important role in the food production process. As the population continues to grow and the world’s need for food increases, the gearbox will also be required to function efficiently. The gearbox must be able to withstand harsh environmental conditions and the stresses and strains of continuous operation. These conditions can include a wide range of high and low temperatures, arid and moist environments, and even safety regulations.
For example, the material used for a tractor gearbox is typically grey cast iron, which has high wear resistance and vibration dampening properties. The production process for belt pulleys is usually a combination of forging and casting. Large belt pulleys are typically cast iron. In addition, the brake drum material used must be resistant to vibration. For this reason, grey iron ASTM A48 Class 35 is used for these components.
Bevel gearboxes are a great choice for many agricultural machinery applications. These gears feature high reduction ratios of 2.44:1 and can be used with offset rotary fillers and hollow output shafts. Bevel gear drives are available in various horsepower capacities, ratios, and configurations. An example of a right-angle bevel gear drive is the FG55 model. It features a 15-mm shaft diameter, which makes it a great choice for many types of agricultural machinery.
agriculturalparts

Cost

When deciding what type of agricultural gearbox to purchase, you should consider the durability of the device. The durability of any mechanical device depends on the quality of its materials, mechanisms, and functionality. Buying a high-quality, durable device will prevent you from having to buy a new one in a few years. In addition, a high-quality gearbox will not wear out as quickly as one that is not built to last.
To find the best agricultural gearbox supplier in India, use a marketplace such as CZPT. It has a global network of suppliers that makes it easy to source your agricultural gearbox needs from any country. Search for Agriculture Gearbox suppliers by city, state, and service area to find a high-quality supplier. Once you’ve done your research, you can then compare prices and quality to find the best deal. And don’t forget to compare the reliability of your chosen supplier.
A dependable company will offer a warranty on their work. Regardless of whether you purchase an OEM or a replacement, you’ll be able to find a reliable, affordable agricultural gearbox from a reputable company. CZPT offers free estimates for their services, and has helped many other farm owners replace their gearboxes with new ones. Moreover, they can even rebuild the gearbox for you, reducing your cost and improving the efficiency of your machine.
China best CZPT Series Gearbox for Extruder Special Hardened Gearbox Plastic and Rubber Machinery Parts   farm tractor transmission types	China best CZPT Series Gearbox for Extruder Special Hardened Gearbox Plastic and Rubber Machinery Parts   farm tractor transmission types
editor by Dream 2024-05-16

China OEM Ratio 100: 1 NEMA86 Stepper Motor Transmission Planetary Reducer Gearbox farm tractor transmission types

Product Description

Ratio 100:1 NEMA86 Stepper Motor Transmission Planetary Reducer Gearbox

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Parameters

Characteristics:

1.Square flange output,standard size;
2.The input connection specifications are competeand there are many choices;
3.Straight transmission,single cantilever structure,design simple,high cost performance;
4.Stable operation,low noise;
5.Keyway can be opened in the force shaft;
6.Size range:40-160mm;
7.Ratio range:3-100;
8.Precision range:8-16arcmin

Specifications PRF40 PRF60 PRF80 PRF90 PRF120 PRF160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 185 240 400 450 1240 2250
Max. Axial Load N 150 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 0.7 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 8000 6000 6000 6000 4000
Rated Input Speed rpm 4500 4000 3500 3500 3500 3000
Noise dB ≤55 ≤58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L1≥96%       L2≥94%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
20 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PRF40 PRF60 PRF80 PRF90 PRF120 PRF160
Rated Torque L1 3 Nm / 27 50 96 161 384
4 Nm 16 40 90 122 210 423
5 Nm 15 40 90 122 210 423
7 Nm 12 34 48 95 170 358
10 Nm 10 16 22 56 86 210
L2 12 Nm / 27 50 95 161 364
15 Nm / 27 50 96 161 364
16 Nm 16 40 90 122 210 423
20 Nm 15 40 90 122 210 423
25 Nm 16 40 90 122 210 423
28 Nm 16 40 90 122 210 423
30 Nm / 27 50 96 161 364
35 Nm 12 40 90 122 210 423
40 Nm 16 40 90 122 210 423
50 Nm 15 40 90 122 210 423
70 Nm 12 34 48 95 170 358
100 Nm 10 16 22 96 80 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.43 0.98 2.3 3.12 7.08 15.5
L2 kg 0.65 1.26 2.97 3.82 8.7 17

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Manipulator
Function: Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Samples:
US$ 476/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

agriculturalparts

Choosing an Agricultural Gearbox

When selecting a new agricultural gearbox, be sure to consider the following factors: Type of motor, Closed-loop seals, Quality of materials, and Durability. A good agricultural gearbox should be durable, long-lasting, and designed to fit the needs of your specific application. If you’re interested in a new gearbox, Aline Trading P/L provides a complete line of industrial and agricultural gearboxes. The PTO Speed Reducer/Increaser is a special type of gearbox that is designed to maintain the original rotation of the PTO output.

Bevel gearboxes

Bevel gearing is one of the most commonly used types of transmission systems in tractors. Bevel gearing is highly effective in high-load applications, such as farming machinery. With an increased demand for food, agricultural equipment will experience higher wear and tear. In turn, this can result in costly downtime, which means that the equipment will be unable to produce the necessary amount of food. Therefore, agricultural gearboxes must be high-quality to withstand the rigors of agricultural application.
Agricultural gearboxes can come in a variety of designs and sizes. The primary reason for their popularity is their flexibility. A variety of bevel gearboxes can be used to achieve a wide variety of different applications. Agricultural gearboxes, for example, are often multistage units. These units feature beveled gearing that interlock with each other for optimal torque transfer. This type of gearing is also commonly found in self-propelled sugar beet harvesters and corn choppers.
Bevel gears are available in a variety of materials. In general, bevel gears can be made of steel, zinc, aluminum, or stainless steel. Among them, tungsten steel is the most common material. The metal itself is more durable and is resistant to rust. The material used to manufacture these agricultural gearboxes is corrosion-resistant. And while bevel gears are widely available, they are also highly expensive.
A three-way right angle gearbox is another option. These units have one input shaft and two output shafts. Their design allows for easy changes in axis rotation. These gears are designed to provide a smooth power transfer while maintaining minimum backlash. Premium gearmotors include hardened spiral bevel gears and non-magnetic stainless steel shafts. A wide range of shaft styles and ratios is available to meet a wide range of application requirements.
Bevel gears are highly effective in deflection applications, such as agricultural machinery. A deflection of rotation can take place at angles of ninety-degrees, one-third of a turn, and one-half turn. These types of gears are available in standard and angled mounts, and are made to withstand extreme wear and tear. Agricultural gearboxes come in a wide variety of sizes, and can be used for both farm and industrial applications.
agriculturalparts

Closed-loop seals

A closed-loop elastomeric seal will keep water out of your agricultural gearbox. These are excellent alternatives to desiccant breathers. While they can’t keep water in the gearbox underwater, they can effectively isolate the gearbox from the surrounding atmosphere. This is essential for the safety of your equipment. Read on for more information. Closed-loop seals are available for both left and right-hand oriented shafts.
These closed-loop seals have a high level of wear resistance. In addition to this, they also protect against contamination and lubricant leaking. CZPT and Freudenberg Sealing Technologies developed these advanced seals to increase the performance of their agricultural gearboxes. They are made of a wear-resistant elastomer and ensure no lubricant or contamination is lost. These seals also prevent any product residue from entering the gearbox.
The latest models of agricultural gearboxes feature large PTO shafts for increased power output. PTO shafts vary by major diameter and splines. For example, newer tractors offer 1000/1000E and 540/540E options. Closed-loop seals are a necessary part of agricultural gearboxes, because they keep lubricants in while keeping dust and other external media out.
As the gaskets have a high-load capacity, they must be highly resilient. In the food industry, reliable sealing is critical, as food-grade planetary gearboxes are commonly used. CZPT flange gaskets meet the stringent requirements for dynamic and precision in these applications. A milk carton filling process requires precise motion sequences. Moreover, a gasket that is too thin or too thick can leak and cause damage to the filling process.

Quality of materials

One important factor to consider when selecting an agricultural gearbox is the quality of materials used. Some manufacturers may use cheap materials while others may opt for high quality ones. Quality of materials and craftsmanship are essential for high performance gearboxes. Fortunately, there are several companies that specialize in agricultural gearboxes and can provide quality products at an affordable price. Listed below are some of them. Each one of them has a specific use in the agricultural sector.
Agricultural gearboxes play a vital role in the food production cycle. It is vital to use quality gearboxes to maximize productivity and efficiency. However, a high-quality gearbox will need to withstand harsh operating conditions. Continuous operation, arid and moist environments, and high temperatures all pose challenges. Furthermore, safety regulations must be met. To ensure a high level of productivity, it is important to consider the quality of materials used in an agricultural gearbox.
Agricultural gearboxes are a popular option for agricultural machinery. They can provide a high reduction ratio, up to 2.44:1, and are compatible with offset rotary fillers and hollow output shafts. They are available in a range of horsepower capacities, ratios, and configurations to match a variety of applications. CZPT Gearbox’s 50-degree right-angle bevel gear drive is an example of a quality agricultural gearbox.
agriculturalparts

Durability

Agricultural gearboxes are critical components of agricultural equipment. The gears they drive supply the power to specific machinery, from irrigation pumps to cement mixers. Their functionality, quality, and durability should be high, because they will be in use for decades to come. If you don’t want to purchase a new agricultural gearbox every few years, consider these tips for choosing the right one:
Proper lubrication is essential to avoid premature gearbox failure and contamination. Aggregate dirt and dust from the fields can cause excessive friction and premature gearbox failure. Proper lubrication is essential to prevent damage-causing friction. Regular oil changes can also help prevent internal failure. Oil particles and other signs of internal malfunction should be noticed by visual inspections. You should also look for strange noises or vibrations, as they may indicate overheating.
In order to ensure the durability of agricultural transmissions, researchers studied 44 tractors over the course of a year. A failure mode was determined for each transmission component, and load amplitude and frequency of failure were determined. Using statistical analysis, the severity of damage was calculated and an accelerated test schedule was devised. This schedule was designed to maximize torque applied to each component. However, the number of gear wheels in a transmission does not need to be identical, so not all gear wheel ratios can be tested. Instead, the optimisation solvers can design a test schedule that can provide reliable results.
CZPT Gearbox Company is one of the world’s leading manufacturers of high-performance agricultural gearboxes. Their engineers can reverse engineer existing designs or create custom gearboxes to meet the specific needs of an agricultural machine. Agricultural gearboxes are an integral part of agricultural machinery, as they transmit power from the input shaft to output shafts and facilitate changes in speed, rotation, and direction. With a CZPT agricultural gearbox, you can be confident that your machine will perform optimally.
China OEM Ratio 100: 1 NEMA86 Stepper Motor Transmission Planetary Reducer Gearbox   farm tractor transmission types	China OEM Ratio 100: 1 NEMA86 Stepper Motor Transmission Planetary Reducer Gearbox   farm tractor transmission types
editor by CX 2024-04-15

China Good quality Double-Step Nmrv+Nmrv Worm Gearbox with Higher Speed Ratio farm tractor transmission types

Product Description

Product Description

NMRV series worm gear reducer
1.  Aluminum alloy housing, small size, light weight.
2. High transmission efficiency, low noise.
3.Smooth ruuning, high output torque and long service life.
4. Multiple connection structure and installation.

 

TYPE Worm Gear Speed Reducer / Worm Gearbox
NMRV MODEL NMRV25, NMRV30, NMRV40, NMRV50, NMRV63, NMRV75, NMRV90, NMRV110, NMRV130, NMRV150
NRV MODEL NRV25, NRV30, NRV40, NRV50, NRV63, NRV75, NRV90, NRV110, NRV130, NRV150
POWER 0.12kw-15kw
RATIO 1/7.5,1/10,1/15,1/20,1/15,1/30,1/40,1/50,1/60,1/80,1/100
COLOR Blue(RAL5571), Silver grey (RAL9571), or on request
MATERIAL Housing/Flange:Aluminum Alloy
Worm Gear:Copper 9-4&nodular iron
Worm:20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC
Shaft:chromium steel-45#
IEC FLANGE IEC standard flange 56B14, 63B14, 63B5, 63B5, 71B14,80B14 AND SO ON
LUBRICANT Synthetic & Mineral

Detailed Photos

 

NMRV Model&marker

NMRV-063-30-VS-F1(FA)-AS-80B5-0.75KW-B3

NMRV

Means hole-input with flange

NRV

Means shaft-input without flange

63

Centre-to-centre spacing of worm-gear speed reducer

30

Ratio

VS

Double input shaft

F1 (FA)

Flange output

AS

Single output shaft

AB

Double output shaft

PAM

Fitted for motor coupling

80B5

Motor mounting facility

0.75kw

Electric motor power

B3

Mounting position

NMRV                                                                     NMRV+NMRV

NMRV/NRV ASSEMBLE WITH ELECTRIC MOTOR

 

 

Workshop

Manufacturing the  Aluminum Housing by CNC.                          Lots of  housings in stock.

Lots of worm gears and worm shafts in stock.

Assembling line 

Packaging & Shipping

Each reducer in single carton box packed.
 

FAQ

Q1: Are you trading company or manufacturer ?
A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days.
2.Production Lead-times: 30-45 days after order confirmed.

Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Motorcycle, Machinery, Toy, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Worm Gear
Type: Worm Reducer
Customization:
Available

|

Customized Request

agriculturalparts

Choosing an Agricultural Gearbox

When selecting a new agricultural gearbox, be sure to consider the following factors: Type of motor, Closed-loop seals, Quality of materials, and Durability. A good agricultural gearbox should be durable, long-lasting, and designed to fit the needs of your specific application. If you’re interested in a new gearbox, Aline Trading P/L provides a complete line of industrial and agricultural gearboxes. The PTO Speed Reducer/Increaser is a special type of gearbox that is designed to maintain the original rotation of the PTO output.

Bevel gearboxes

Bevel gearing is one of the most commonly used types of transmission systems in tractors. Bevel gearing is highly effective in high-load applications, such as farming machinery. With an increased demand for food, agricultural equipment will experience higher wear and tear. In turn, this can result in costly downtime, which means that the equipment will be unable to produce the necessary amount of food. Therefore, agricultural gearboxes must be high-quality to withstand the rigors of agricultural application.
Agricultural gearboxes can come in a variety of designs and sizes. The primary reason for their popularity is their flexibility. A variety of bevel gearboxes can be used to achieve a wide variety of different applications. Agricultural gearboxes, for example, are often multistage units. These units feature beveled gearing that interlock with each other for optimal torque transfer. This type of gearing is also commonly found in self-propelled sugar beet harvesters and corn choppers.
Bevel gears are available in a variety of materials. In general, bevel gears can be made of steel, zinc, aluminum, or stainless steel. Among them, tungsten steel is the most common material. The metal itself is more durable and is resistant to rust. The material used to manufacture these agricultural gearboxes is corrosion-resistant. And while bevel gears are widely available, they are also highly expensive.
A three-way right angle gearbox is another option. These units have one input shaft and two output shafts. Their design allows for easy changes in axis rotation. These gears are designed to provide a smooth power transfer while maintaining minimum backlash. Premium gearmotors include hardened spiral bevel gears and non-magnetic stainless steel shafts. A wide range of shaft styles and ratios is available to meet a wide range of application requirements.
Bevel gears are highly effective in deflection applications, such as agricultural machinery. A deflection of rotation can take place at angles of ninety-degrees, one-third of a turn, and one-half turn. These types of gears are available in standard and angled mounts, and are made to withstand extreme wear and tear. Agricultural gearboxes come in a wide variety of sizes, and can be used for both farm and industrial applications.
agriculturalparts

Closed-loop seals

A closed-loop elastomeric seal will keep water out of your agricultural gearbox. These are excellent alternatives to desiccant breathers. While they can’t keep water in the gearbox underwater, they can effectively isolate the gearbox from the surrounding atmosphere. This is essential for the safety of your equipment. Read on for more information. Closed-loop seals are available for both left and right-hand oriented shafts.
These closed-loop seals have a high level of wear resistance. In addition to this, they also protect against contamination and lubricant leaking. CZPT and Freudenberg Sealing Technologies developed these advanced seals to increase the performance of their agricultural gearboxes. They are made of a wear-resistant elastomer and ensure no lubricant or contamination is lost. These seals also prevent any product residue from entering the gearbox.
The latest models of agricultural gearboxes feature large PTO shafts for increased power output. PTO shafts vary by major diameter and splines. For example, newer tractors offer 1000/1000E and 540/540E options. Closed-loop seals are a necessary part of agricultural gearboxes, because they keep lubricants in while keeping dust and other external media out.
As the gaskets have a high-load capacity, they must be highly resilient. In the food industry, reliable sealing is critical, as food-grade planetary gearboxes are commonly used. CZPT flange gaskets meet the stringent requirements for dynamic and precision in these applications. A milk carton filling process requires precise motion sequences. Moreover, a gasket that is too thin or too thick can leak and cause damage to the filling process.

Quality of materials

One important factor to consider when selecting an agricultural gearbox is the quality of materials used. Some manufacturers may use cheap materials while others may opt for high quality ones. Quality of materials and craftsmanship are essential for high performance gearboxes. Fortunately, there are several companies that specialize in agricultural gearboxes and can provide quality products at an affordable price. Listed below are some of them. Each one of them has a specific use in the agricultural sector.
Agricultural gearboxes play a vital role in the food production cycle. It is vital to use quality gearboxes to maximize productivity and efficiency. However, a high-quality gearbox will need to withstand harsh operating conditions. Continuous operation, arid and moist environments, and high temperatures all pose challenges. Furthermore, safety regulations must be met. To ensure a high level of productivity, it is important to consider the quality of materials used in an agricultural gearbox.
Agricultural gearboxes are a popular option for agricultural machinery. They can provide a high reduction ratio, up to 2.44:1, and are compatible with offset rotary fillers and hollow output shafts. They are available in a range of horsepower capacities, ratios, and configurations to match a variety of applications. CZPT Gearbox’s 50-degree right-angle bevel gear drive is an example of a quality agricultural gearbox.
agriculturalparts

Durability

Agricultural gearboxes are critical components of agricultural equipment. The gears they drive supply the power to specific machinery, from irrigation pumps to cement mixers. Their functionality, quality, and durability should be high, because they will be in use for decades to come. If you don’t want to purchase a new agricultural gearbox every few years, consider these tips for choosing the right one:
Proper lubrication is essential to avoid premature gearbox failure and contamination. Aggregate dirt and dust from the fields can cause excessive friction and premature gearbox failure. Proper lubrication is essential to prevent damage-causing friction. Regular oil changes can also help prevent internal failure. Oil particles and other signs of internal malfunction should be noticed by visual inspections. You should also look for strange noises or vibrations, as they may indicate overheating.
In order to ensure the durability of agricultural transmissions, researchers studied 44 tractors over the course of a year. A failure mode was determined for each transmission component, and load amplitude and frequency of failure were determined. Using statistical analysis, the severity of damage was calculated and an accelerated test schedule was devised. This schedule was designed to maximize torque applied to each component. However, the number of gear wheels in a transmission does not need to be identical, so not all gear wheel ratios can be tested. Instead, the optimisation solvers can design a test schedule that can provide reliable results.
CZPT Gearbox Company is one of the world’s leading manufacturers of high-performance agricultural gearboxes. Their engineers can reverse engineer existing designs or create custom gearboxes to meet the specific needs of an agricultural machine. Agricultural gearboxes are an integral part of agricultural machinery, as they transmit power from the input shaft to output shafts and facilitate changes in speed, rotation, and direction. With a CZPT agricultural gearbox, you can be confident that your machine will perform optimally.
China Good quality Double-Step Nmrv+Nmrv Worm Gearbox with Higher Speed Ratio   farm tractor transmission types	China Good quality Double-Step Nmrv+Nmrv Worm Gearbox with Higher Speed Ratio   farm tractor transmission types
editor by CX 2024-04-15

China Good quality Cast Iron Worm Gearbox Transmission Reducer Logistics Gearbox farm tractor transmission types

Product Description

Product Description

 

FCNDK series reducer is a new-generation of products developed by our factory on the basis of introducing foreign advanced technology,its’ main features are as follows:

1 Made of high quality cast iron , light weight and non-rusting
2 Large output torque and high radiating efficiency
3 Smooth running and low noise
4 Good-looking appearance, durable service life and small volume
5 Suitable for omnibearing installation

 

Company Profile

 

l  The largest manufacturer and exporter of worm gear reducers in Asia.

 

l  Established in 1976, we transformed from a county owned factory to private 1 in 1996. HangZhou SINO-DEUTSCH POWER TRANSMISSION EQUIPMENT CO.,LTD is our new name since 2001.

 

l  We are the first manufacturer of reducers and gearboxes in China who was given export license since year 1993.

 

l  “Fixedstar” brand gearboxes and reducers are the first owner of CHINA TOP BRAND and Most Famous Trade Mark for reducers.
 

First to achieve ISO9001 and CE Certificate among all manufacturers of gearboxes in China.

As a professional manufacturer of worm gearbox and worm gear reducers in China, we mainly produce reduction gearbox,aluminum case worm gearboxes,arc gear cylindrical worm gearboxes, worm gear reducers, in line helical gearboxes, and cyclo drive reducers, etc. These products feature rational structure, stable performance, and reliable quality, and so on. They are widely used in power, mining, metallurgy, building material, chemical, food, printing, ceramic, paper-making, tobacco, and other industries.

 

We have 600 workers in our factory, which covers 70,000 square CZPT in HangZhou. We have been making 2,500 units of reducers everyday since 2012. We are proudly exporting 70% of our products to more than 40 countries all over the word. Our customers come from Italy, Germany, USA, Canada, Spain, UK, Mexico, Brazil, Argentina, Turkey, Singapore and other main industrial countries in the world. 30% of them are OEM made for direct manufacturers of other products. 

 

We warmly welcome customers from other parts of the world to visit us. Seeing is believing. We are very confident that after visiting our facility, you will have confidence on our products. We have the latest automatic equipments and experienced workers to ensure the stable quality and large output. We have the most sophisticated technical and engineering team to support most demanding requirement on standard and OEM products.

 

Looking CZPT to meeting you in HangZhou, China.

 

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Application: Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Direction, Speed Changing
Layout: Vertical
Hardness: Hardened
Installation: Vertical Type
Step: Single-Step
Customization:
Available

|

Customized Request

agriculturalparts

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
agriculturalparts

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
agriculturalparts

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
China Good quality Cast Iron Worm Gearbox Transmission Reducer Logistics Gearbox   farm tractor transmission types	China Good quality Cast Iron Worm Gearbox Transmission Reducer Logistics Gearbox   farm tractor transmission types
editor by CX 2024-04-09

China manufacturer 120HP 4*4 Agricultural /Farm/Garden/Rice Harvester/Plow/ Farm Tractor for Cheap Price gearbox design

Product Description

Basic Info. 

Model   1204 Wheel Tractor
 Drive Type   4WD/2WD
Overall MachineDimensions(length*width*height and location) mm 4200*1760*2700
Wheelbase mm 2100
commonly used wheel tracks mm 1400
wheel distance(front wheel/rear wheel) mm 1300-1600(adjustable)
Minimum ground clearance and location mm 460(bottom of front axle)
rear axle /  TB aggravation large bridge(12+12)
standard weight(front/rear) kg 144/400
number of gears(forward/reverse) / 12+12 shuttle side gear
Maximum design theoretical speed km/h 48
Engine and main clutch connection method / direct
type of rollover protection device(cab or safety frame) / security framework
Engine structure type / In-line,direct injection,water-cooled,four-stroke
engine manufacturer / HangZhou 120 Hp
engine air intake method / turbocharging
number of engine cylinders / 4
engine standard power kw 88.2
engine standard speed r/min 2400
engine cooling method / water cooling
steering system type / fully hydraulic
steering system steering control mechanism / steering wheel
steering system steering mechanism type / front wheel steering
tyre model   front wheel:9.5-24 rear wheel:14.9-30
Suspension device type / Rear three-point suspension
number of hydraulic output groups / three
working device safety valve full opening pressure MPa 17.5-18.0
number of splinesof PTO shaft / 6
PTO shaft standard speed R/min 540/760

Product Parameters

 

1204 TRACTOR
 
Tractor A self-propelled engine used to pull and drive work machinery to complete various mobile operations. Can also do fixed work power. It is composed of engine, transmission, walking, steering, hydraulic suspension, power output, electrical instruments, driving control and traction systems or devices.
  The engine power is transmitted from the transmission system to the driving wheel to make the tractor run. In real life, it is common to use the rubber belt as the medium of power transmission. Agricultural, industrial and special purpose tractors according to function and use; According to the structure type of wheel, crawler, boat tractor and self-propelled chassis.

Features
1.It is equipped with famous and excellent engines, with large torque reserve, strong power and low fuel consumption.
2.Full hydraulic steering system, flexible and light to operate.
3.Middle shift gear, easy to operate.
4.8+2 gear shift, reasonable speed matching, high working efficiency and strong adaptability.
5.The new miniature LCD instrument is developed according to the harsh working conditions of construction machinery and has high reliability.

REAL SCENE SHOOTING

  

Although the tractor is a more complex machine, its type and size are different, but they are composed of 3 parts of the engine, chassis and electrical equipment, each of which is indispensable.

Tractor engine

It is the device that generates the power of the tractor, and its role is to convert the heat energy of the fuel into mechanical energy to output power. Most of the farm tractors produced use diesel engines.

Tractor chassis

It is the device that transmits power to the tractor. Its role is to transfer the power of the engine to the driving wheel and the working device to make the tractor travel, and to complete the mobile operation or fixed role. This function is achieved through the mutual cooperation and coordination of the transmission system, walking system, steering system, braking system and working device, and at the same time, they constitute the skeleton and body of the tractor. Therefore, we refer to the above 4 systems and 1 device as chassis. That is to say, in the whole of the tractor, all other systems and devices other than the engine and electrical equipment are collectively referred to as the tractor chassis.

Tractor electrical equipment

It is a device to ensure that the tractor uses electricity. Its role is to solve lighting, safety signals and engine starting.

  

 


 

Company Profile

 

HangZhou Qingcha Machinery Manufacturing Co., Ltd. is located in the ash high-tech park of Xihu (West Lake) Dis. Town, HangZhou City,HangZhou. It has been committed to the research and development and production of internal combustion counterbalanced forklifts, battery counterbalanced forklifts, OMV intelligent omnidirectional forklifts,wheel loader,mini dumper,mixer,backhoe loader,excavator ,tractor and mini digger.
 

 

 

Since its inception, the company has always been to build China’s most cost-effective high-quality construction machinery for the purpose of continuous research and development and innovation, the company has large CNC cutting machine, vertical machining center, horizontal gantry milling machine and other equipment more than 40 sets, to achieve all the key components Self-made, providing a strong guarantee for the quality of the product.
 

For the long-term development of the company, the company regards the quality as the life of the company, establishes a perfect quality assurance system, and has passed the IS09001 international quality system certification.
 

In the near future, HangZhou Forklift will become 1 of the CHINAMFG R&D, production and export construction machinery bases in the industry, contributing to the prosperity of the domestic and international logistics market and the promotion of innovation and development in the construction machinery industry.
 

FAQ

 

1.What services would you offer if I buy from you?

Our trained Professional service team offers high-quality in-time service in a very friendly way. For a good customer.

2.Can you supply the machine with your customer requirement?
We have strong technology team, are able to do adjustment design for customers according to users’ most requirements.

3.Are you the  factory?
Yes, the factory Founded in 2015 year.
Location at: Intersection of Huibu Xihu (West Lake) Dis. Avenue and CHINAMFG Avenue in Xihu (West Lake) Dis. Town, HangZhou City, HangZhou.

Type: Wheel Tractor
Usage: Farm Tractor, Garden Tractor, Lawn Tractor
Certification: ISO, CE

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pto gearbox

Main Advantages of Using Miter Gearboxes for Space-Saving Design

Miter gearboxes offer several significant advantages when it comes to space-saving design:

Compact Configuration: Miter gearboxes are designed with bevel gears that transmit motion at a 90-degree angle within a single gearbox housing. This eliminates the need for additional components or complex transmission systems, resulting in a more compact overall design.

Efficient Use of Space: The 90-degree motion change provided by miter gearboxes allows for optimal space utilization in applications where a change in motion direction is required. This efficient use of space is particularly valuable in tight or constrained environments.

Integration into Small Spaces: Miter gearboxes are well-suited for integration into machinery, equipment, and systems with limited available space. Their compact design enables them to fit into confined areas without sacrificing performance.

Reduced Footprint: By eliminating the need for additional components or external motion-changing mechanisms, miter gearboxes help reduce the overall footprint of the system. This can be especially beneficial in applications where space is at a premium.

Enhanced Flexibility: The space-saving design of miter gearboxes allows engineers and designers to create more versatile and adaptable systems. Components can be arranged more efficiently, and the saved space can be allocated for other functional elements.

Modular Assembly: Miter gearboxes can be part of modular designs, where multiple components can be easily integrated and interconnected. This modular approach further contributes to space savings and allows for customization.

Cost Efficiency: The compact nature of miter gearboxes can lead to cost savings in terms of materials, manufacturing, and assembly. The simplified design also reduces the risk of potential failures or maintenance issues associated with more complex systems.

Overall, miter gearboxes offer a space-saving design that is valuable in a wide range of applications, from industrial machinery to robotics, where efficient use of available space is crucial.

pto gearbox

Minimizing Backlash and Ensuring Accurate Motion Transfer in Miter Gearboxes

Miter gearboxes are meticulously designed to minimize backlash and ensure precise and accurate motion transfer between the input and output shafts. Backlash refers to the slight movement or play between the gear teeth when the direction of rotation is changed. Minimizing backlash is essential for maintaining positional accuracy, reducing vibration, and achieving smooth motion in mechanical systems.

Several design features and engineering considerations contribute to minimizing backlash in miter gearboxes:

  • High-Quality Gearing: Miter gearboxes use high-quality bevel gears with precisely machined teeth and tight manufacturing tolerances. This ensures a snug fit between the gear teeth, reducing the potential for any free movement or play.
  • Preload and Gear Mesh Arrangement: Engineers carefully calculate and implement gear preloading, which involves applying a slight force between the gear mesh. This eliminates any clearance between the gear teeth, effectively reducing backlash.
  • Bearing Arrangement: Proper bearing selection and arrangement play a critical role in minimizing backlash. High-quality bearings with minimal axial play are chosen to support the gear shafts and maintain precise alignment.
  • Housing and Casing Rigidity: The gearbox housing is designed to provide optimal rigidity and support to the internal components. This helps prevent deflection or deformation that could contribute to backlash.
  • Lubrication: Adequate lubrication is essential to reduce friction and wear between the gear teeth. Proper lubrication helps maintain the gear mesh and minimizes any irregular movement.

By incorporating these design principles and techniques, miter gearboxes are able to achieve accurate motion transfer with minimal backlash. This is particularly important in applications where precision positioning, synchronization, and reliable motion control are critical, such as robotics, CNC machinery, and automation systems.

pto gearbox

Types of Miter Gearboxes and Their Classification

Miter gearboxes come in various types, each designed to meet specific application requirements based on factors such as gear arrangement, shaft orientation, and efficiency. They can be classified into the following main types:

  • Straight Bevel Miter Gearboxes: These gearboxes have straight-cut teeth on the bevel gears and are suitable for applications where the intersecting shafts are positioned in the same plane. They are commonly used for changing the direction of motion between two shafts that are parallel to each other.
  • Spiral Bevel Miter Gearboxes: Spiral bevel miter gearboxes feature spiral-cut teeth on the bevel gears, which reduces noise, vibration, and improves efficiency. They can handle higher torque and are often used in heavy-duty applications where smooth and quiet operation is essential.
  • Skew Bevel Miter Gearboxes: Skew bevel gearboxes have skewed teeth that allow for smoother meshing and reduced wear. They are ideal for applications with high-speed rotation and heavy loads, such as machine tools and automotive systems.
  • Hypoid Bevel Miter Gearboxes: Hypoid bevel gearboxes have hypoid-cut gears, which enable greater torque transmission and efficiency. They are commonly used in applications with higher torque requirements, such as industrial machinery and heavy equipment.

The classification of miter gearboxes is based on the type of gear arrangement, tooth profile, and other design features. Choosing the right type of miter gearbox depends on the specific application’s demands for torque, speed, efficiency, and space limitations.

China manufacturer 120HP 4*4 Agricultural /Farm/Garden/Rice Harvester/Plow/ Farm Tractor for Cheap Price   gearbox design		China manufacturer 120HP 4*4 Agricultural /Farm/Garden/Rice Harvester/Plow/ Farm Tractor for Cheap Price   gearbox design
editor by CX 2023-12-15

China wholesaler 120HP 4*4 Agricultural /Farm/Garden/Rice Harvester/Plow/ Farm Tractor for Cheap Price gearbox and motor

Product Description

Basic Info. 

Model   1204 Wheel Tractor
 Drive Type   4WD/2WD
Overall MachineDimensions(length*width*height and location) mm 4200*1760*2700
Wheelbase mm 2100
commonly used wheel tracks mm 1400
wheel distance(front wheel/rear wheel) mm 1300-1600(adjustable)
Minimum ground clearance and location mm 460(bottom of front axle)
rear axle /  TB aggravation large bridge(12+12)
standard weight(front/rear) kg 144/400
number of gears(forward/reverse) / 12+12 shuttle side gear
Maximum design theoretical speed km/h 48
Engine and main clutch connection method / direct
type of rollover protection device(cab or safety frame) / security framework
Engine structure type / In-line,direct injection,water-cooled,four-stroke
engine manufacturer / HangZhou 120 Hp
engine air intake method / turbocharging
number of engine cylinders / 4
engine standard power kw 88.2
engine standard speed r/min 2400
engine cooling method / water cooling
steering system type / fully hydraulic
steering system steering control mechanism / steering wheel
steering system steering mechanism type / front wheel steering
tyre model   front wheel:9.5-24 rear wheel:14.9-30
Suspension device type / Rear three-point suspension
number of hydraulic output groups / three
working device safety valve full opening pressure MPa 17.5-18.0
number of splinesof PTO shaft / 6
PTO shaft standard speed R/min 540/760

Product Parameters

 

1204 TRACTOR
 
Tractor A self-propelled engine used to pull and drive work machinery to complete various mobile operations. Can also do fixed work power. It is composed of engine, transmission, walking, steering, hydraulic suspension, power output, electrical instruments, driving control and traction systems or devices.
  The engine power is transmitted from the transmission system to the driving wheel to make the tractor run. In real life, it is common to use the rubber belt as the medium of power transmission. Agricultural, industrial and special purpose tractors according to function and use; According to the structure type of wheel, crawler, boat tractor and self-propelled chassis.

Features
1.It is equipped with famous and excellent engines, with large torque reserve, strong power and low fuel consumption.
2.Full hydraulic steering system, flexible and light to operate.
3.Middle shift gear, easy to operate.
4.8+2 gear shift, reasonable speed matching, high working efficiency and strong adaptability.
5.The new miniature LCD instrument is developed according to the harsh working conditions of construction machinery and has high reliability.

REAL SCENE SHOOTING

  

Although the tractor is a more complex machine, its type and size are different, but they are composed of 3 parts of the engine, chassis and electrical equipment, each of which is indispensable.

Tractor engine

It is the device that generates the power of the tractor, and its role is to convert the heat energy of the fuel into mechanical energy to output power. Most of the farm tractors produced use diesel engines.

Tractor chassis

It is the device that transmits power to the tractor. Its role is to transfer the power of the engine to the driving wheel and the working device to make the tractor travel, and to complete the mobile operation or fixed role. This function is achieved through the mutual cooperation and coordination of the transmission system, walking system, steering system, braking system and working device, and at the same time, they constitute the skeleton and body of the tractor. Therefore, we refer to the above 4 systems and 1 device as chassis. That is to say, in the whole of the tractor, all other systems and devices other than the engine and electrical equipment are collectively referred to as the tractor chassis.

Tractor electrical equipment

It is a device to ensure that the tractor uses electricity. Its role is to solve lighting, safety signals and engine starting.

  

 


 

Company Profile

 

HangZhou Qingcha Machinery Manufacturing Co., Ltd. is located in the ash high-tech park of Xihu (West Lake) Dis. Town, HangZhou City,HangZhou. It has been committed to the research and development and production of internal combustion counterbalanced forklifts, battery counterbalanced forklifts, OMV intelligent omnidirectional forklifts,wheel loader,mini dumper,mixer,backhoe loader,excavator ,tractor and mini digger.
 

 

 

Since its inception, the company has always been to build China’s most cost-effective high-quality construction machinery for the purpose of continuous research and development and innovation, the company has large CNC cutting machine, vertical machining center, horizontal gantry milling machine and other equipment more than 40 sets, to achieve all the key components Self-made, providing a strong guarantee for the quality of the product.
 

For the long-term development of the company, the company regards the quality as the life of the company, establishes a perfect quality assurance system, and has passed the IS09001 international quality system certification.
 

In the near future, HangZhou Forklift will become 1 of the CHINAMFG R&D, production and export construction machinery bases in the industry, contributing to the prosperity of the domestic and international logistics market and the promotion of innovation and development in the construction machinery industry.
 

FAQ

 

1.What services would you offer if I buy from you?

Our trained Professional service team offers high-quality in-time service in a very friendly way. For a good customer.

2.Can you supply the machine with your customer requirement?
We have strong technology team, are able to do adjustment design for customers according to users’ most requirements.

3.Are you the  factory?
Yes, the factory Founded in 2015 year.
Location at: Intersection of Huibu Xihu (West Lake) Dis. Avenue and CHINAMFG Avenue in Xihu (West Lake) Dis. Town, HangZhou City, HangZhou.

Type: Wheel Tractor
Usage: Farm Tractor, Garden Tractor, Lawn Tractor
Certification: ISO, CE

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pto gearbox

Lubrication Requirements for Smooth Functioning of Miter Gearboxes

Proper lubrication is crucial for ensuring the smooth and efficient operation of miter gearboxes. Follow these lubrication requirements to maintain optimal gearbox performance:

  1. Appropriate Lubricant: Select a high-quality lubricant specifically designed for gear applications. The lubricant should have the necessary viscosity and additives to provide adequate protection and reduce friction.
  2. Lubricant Compatibility: Ensure that the selected lubricant is compatible with the materials used in the gearbox components, such as gears, shafts, and bearings. Incompatible lubricants can lead to degradation of materials and reduced performance.
  3. Lubrication Interval: Follow the manufacturer’s recommendations for lubrication frequency. Regular lubrication helps prevent wear, reduce friction, and dissipate heat generated during operation.
  4. Proper Quantity: Apply the correct amount of lubricant to ensure proper coverage of gear teeth and other moving parts. Insufficient lubrication can lead to increased friction and premature wear.
  5. Lubrication Method: Use the recommended lubrication method, which may involve oil bath, splash lubrication, or forced lubrication, depending on the gearbox design and application.
  6. Temperature Considerations: Take into account the operating temperature of the gearbox and choose a lubricant that can withstand the temperature range. Extreme temperatures can affect the viscosity and performance of the lubricant.
  7. Sealing and Contamination Prevention: Ensure that the gearbox is properly sealed to prevent the entry of contaminants, such as dirt, dust, and moisture, which can degrade the lubricant and cause damage to components.
  8. Regular Inspection: Periodically inspect the lubricant for signs of contamination, degradation, or depletion. Replace the lubricant if any abnormalities are detected.
  9. Re-greasing: In cases where miter gearboxes are subjected to heavy loads, high speeds, or harsh conditions, consider implementing a re-greasing schedule to maintain adequate lubrication levels and extend component life.

Following these lubrication requirements ensures that miter gearboxes operate smoothly, efficiently, and with reduced wear, ultimately contributing to the overall reliability and longevity of the mechanical system.

pto gearbox

Minimizing Backlash and Ensuring Accurate Motion Transfer in Miter Gearboxes

Miter gearboxes are meticulously designed to minimize backlash and ensure precise and accurate motion transfer between the input and output shafts. Backlash refers to the slight movement or play between the gear teeth when the direction of rotation is changed. Minimizing backlash is essential for maintaining positional accuracy, reducing vibration, and achieving smooth motion in mechanical systems.

Several design features and engineering considerations contribute to minimizing backlash in miter gearboxes:

  • High-Quality Gearing: Miter gearboxes use high-quality bevel gears with precisely machined teeth and tight manufacturing tolerances. This ensures a snug fit between the gear teeth, reducing the potential for any free movement or play.
  • Preload and Gear Mesh Arrangement: Engineers carefully calculate and implement gear preloading, which involves applying a slight force between the gear mesh. This eliminates any clearance between the gear teeth, effectively reducing backlash.
  • Bearing Arrangement: Proper bearing selection and arrangement play a critical role in minimizing backlash. High-quality bearings with minimal axial play are chosen to support the gear shafts and maintain precise alignment.
  • Housing and Casing Rigidity: The gearbox housing is designed to provide optimal rigidity and support to the internal components. This helps prevent deflection or deformation that could contribute to backlash.
  • Lubrication: Adequate lubrication is essential to reduce friction and wear between the gear teeth. Proper lubrication helps maintain the gear mesh and minimizes any irregular movement.

By incorporating these design principles and techniques, miter gearboxes are able to achieve accurate motion transfer with minimal backlash. This is particularly important in applications where precision positioning, synchronization, and reliable motion control are critical, such as robotics, CNC machinery, and automation systems.

pto gearbox

Changing Direction of Rotational Motion with Miter Gearboxes

Miter gearboxes are specialized mechanical devices designed to efficiently change the direction of rotational motion by 90 degrees. They achieve this transformation through the use of bevel gears with intersecting shafts:

  • Bevel Gears: Miter gearboxes utilize bevel gears, which have conical-shaped teeth. These gears are cut at an angle to the gear’s face and allow the transmission of motion between two intersecting shafts positioned at a 90-degree angle to each other.
  • Intersecting Shafts: The input and output shafts of a miter gearbox are positioned in such a way that they intersect at a right angle. The bevel gears are mounted on these shafts, and when the input shaft rotates, it engages with the teeth of the bevel gear on the output shaft, transferring motion at a right angle.
  • Directional Change: As the input shaft rotates, the bevel gear’s teeth mesh and transmit motion from the input shaft to the output shaft. This interaction causes a change in the direction of rotation, redirecting the output motion perpendicular to the input motion.
  • Compact Design: Miter gearboxes are known for their compact and space-saving design. The intersecting shafts and bevel gears are housed within the gearbox casing, allowing for efficient motion redirection without the need for additional external components.

Overall, miter gearboxes play a crucial role in changing the direction of rotational motion, making them essential components in various mechanical systems where motion needs to be redirected efficiently and precisely.

China wholesaler 120HP 4*4 Agricultural /Farm/Garden/Rice Harvester/Plow/ Farm Tractor for Cheap Price   gearbox and motor	China wholesaler 120HP 4*4 Agricultural /Farm/Garden/Rice Harvester/Plow/ Farm Tractor for Cheap Price   gearbox and motor
editor by CX 2023-12-15

China Standard Agricultural Machinery Pto Gearbox for Farm Tractor Slasher planetary gearbox

Product Description

Agricultural Machinery  Pto Gearbox for Farm Tractor Slasher

Product Description

Here is our advantages when compare to similar products from China:

1. Large output torque
2. Safe, reliable, economical, and durable
3. Stable transmission, quiet operation
4. High modularization design, may equip with various outer power inputs conveniently. The same machine type may equip with various power motors. It is easy to realize the combination and junction between every machine type
5. Form of installation: The position to be installed is not limited
6. High strength, compact the box body of high strength cast iron, gear and gear shaft adopt the gas carbonization, quenching, and fine grinding process, therefore the bearing capacity of unit volume is high
7. Long life: Under the condition of the correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life of the main parts speed reducer(except wearing parts)should not be less than 20000 hours
8. Low noise: Because the main parts of the speed reducer are processed, and tested critically, therefore the noise of the speed reducer is low

Product Specifications

ITEM HN-01-662
Ratio 1:1.3
Teeth 26/20
Module 5.644
Power 80
Rated Input 540rpm
Input/Output Description

1 3/4 Z20 

Weight(N.W) 57.5Kg

 The gearbox is used for lawn mower transmission, our normal standard from 20 HP-150HP,This series gearbox is self-developed. With its characteristics of high universality, simple structure, good performance, etc, it is widely used in garden machines and other agricultural machines.if you have a rotary cutter, lawn mower, or other lawn machinery. Agri supply’s lawn mower and rotary cutter experts can help you solve any problem. From rotating blades to gearboxes, Agri supply provides the components you need for your lawn mower. Let us help you keep your property in the best condition.Advanced technics, strong self-development power, ability to produce new type gearbox according to customer’s design drawings.

Packaging & Shipping

 

Company Profile

HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like  Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.

FAQ

1.WHAT’S THE PAYMENT TERM?

When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.  

2.HOW TO DELIVER THE GOODS TO US?

Usually we will ship the goods to you by sea.

3.HOW LONG IS YOUR DELIVERY TIME AND SHIPMENT? 

30-45days.

Type: Lawn Mower Gearbox
Usage: Agricultural Machinery
Material: 20 Crmnti
Power Source: Agricultural Gearbox
Weight: 30-60kg
After-sales Service: Online Support
Samples:
US$ 30/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

pto gearbox

Maintenance Procedures for Extending the Lifespan of Miter Gearboxes

Implementing proper maintenance procedures is essential for prolonging the lifespan and ensuring the reliable performance of miter gearboxes. Follow these maintenance steps to extend the longevity of your miter gearbox:

  1. Regular Inspections: Conduct routine visual and functional inspections of the gearbox to identify any signs of wear, damage, or abnormal behavior. Address any issues promptly to prevent further damage.
  2. Lubrication: Follow the recommended lubrication schedule and use high-quality lubricants that are compatible with the gearbox’s components. Proper lubrication reduces friction, dissipates heat, and protects against wear.
  3. Cleanliness: Keep the gearbox and its surrounding area clean and free from dirt, dust, and debris. Contaminants can lead to premature wear and hinder the gearbox’s performance.
  4. Tighten Loose Fasteners: Regularly check and tighten any loose bolts, screws, or fasteners to prevent excessive vibrations and ensure proper gearbox alignment.
  5. Alignment: Maintain proper alignment of the miter gearbox with other connected components. Misalignment can lead to increased wear and decreased efficiency.
  6. Replace Worn Parts: Replace any worn or damaged parts, such as gears, bearings, seals, and shafts, with genuine manufacturer-approved components to maintain optimal performance.
  7. Sealing: Check and replace seals and gaskets as needed to prevent leaks and contamination from entering the gearbox.
  8. Temperature Monitoring: Monitor the operating temperature of the gearbox and ensure it remains within the recommended range. Excessive heat can affect lubrication and component integrity.
  9. Load Considerations: Avoid overloading the gearbox beyond its specified capacity. Operating within the recommended load limits helps prevent premature wear and damage.
  10. Documentation: Maintain accurate records of maintenance activities, including inspections, lubrication schedules, and component replacements. This documentation aids in tracking the gearbox’s condition and performance over time.
  11. Professional Service: If unfamiliar with gearbox maintenance, consider seeking the assistance of qualified technicians or engineers for more complex maintenance tasks or repairs.

By consistently following these maintenance procedures, you can significantly extend the lifespan of your miter gearbox and ensure its reliable operation in mechanical systems.

pto gearbox

Minimizing Backlash and Ensuring Accurate Motion Transfer in Miter Gearboxes

Miter gearboxes are meticulously designed to minimize backlash and ensure precise and accurate motion transfer between the input and output shafts. Backlash refers to the slight movement or play between the gear teeth when the direction of rotation is changed. Minimizing backlash is essential for maintaining positional accuracy, reducing vibration, and achieving smooth motion in mechanical systems.

Several design features and engineering considerations contribute to minimizing backlash in miter gearboxes:

  • High-Quality Gearing: Miter gearboxes use high-quality bevel gears with precisely machined teeth and tight manufacturing tolerances. This ensures a snug fit between the gear teeth, reducing the potential for any free movement or play.
  • Preload and Gear Mesh Arrangement: Engineers carefully calculate and implement gear preloading, which involves applying a slight force between the gear mesh. This eliminates any clearance between the gear teeth, effectively reducing backlash.
  • Bearing Arrangement: Proper bearing selection and arrangement play a critical role in minimizing backlash. High-quality bearings with minimal axial play are chosen to support the gear shafts and maintain precise alignment.
  • Housing and Casing Rigidity: The gearbox housing is designed to provide optimal rigidity and support to the internal components. This helps prevent deflection or deformation that could contribute to backlash.
  • Lubrication: Adequate lubrication is essential to reduce friction and wear between the gear teeth. Proper lubrication helps maintain the gear mesh and minimizes any irregular movement.

By incorporating these design principles and techniques, miter gearboxes are able to achieve accurate motion transfer with minimal backlash. This is particularly important in applications where precision positioning, synchronization, and reliable motion control are critical, such as robotics, CNC machinery, and automation systems.

pto gearbox

Types of Miter Gearboxes and Their Classification

Miter gearboxes come in various types, each designed to meet specific application requirements based on factors such as gear arrangement, shaft orientation, and efficiency. They can be classified into the following main types:

  • Straight Bevel Miter Gearboxes: These gearboxes have straight-cut teeth on the bevel gears and are suitable for applications where the intersecting shafts are positioned in the same plane. They are commonly used for changing the direction of motion between two shafts that are parallel to each other.
  • Spiral Bevel Miter Gearboxes: Spiral bevel miter gearboxes feature spiral-cut teeth on the bevel gears, which reduces noise, vibration, and improves efficiency. They can handle higher torque and are often used in heavy-duty applications where smooth and quiet operation is essential.
  • Skew Bevel Miter Gearboxes: Skew bevel gearboxes have skewed teeth that allow for smoother meshing and reduced wear. They are ideal for applications with high-speed rotation and heavy loads, such as machine tools and automotive systems.
  • Hypoid Bevel Miter Gearboxes: Hypoid bevel gearboxes have hypoid-cut gears, which enable greater torque transmission and efficiency. They are commonly used in applications with higher torque requirements, such as industrial machinery and heavy equipment.

The classification of miter gearboxes is based on the type of gear arrangement, tooth profile, and other design features. Choosing the right type of miter gearbox depends on the specific application’s demands for torque, speed, efficiency, and space limitations.

China Standard Agricultural Machinery Pto Gearbox for Farm Tractor Slasher   planetary gearbox	China Standard Agricultural Machinery Pto Gearbox for Farm Tractor Slasher   planetary gearbox
editor by CX 2023-12-04

China Professional Working Width 3m Power Driven Harrow for Farm Tractor 110-160HP Disc Pto True Vertical Tillage Powered Gearbox Driven Rotary Harrow Roller Heavy Duty Tiller CE differential gearbox

Product Description

Made in China, Sold to the world
Versatile, Easy, Affordable, Powerful, Reliable

 

1BQ series Heavy duty power driven harrow product description

1BQ series Heavy duty power driven harrow product description
1BQ series Heavy duty power driven harrow is a cooperation between ZheJiang Euro Star Machinery Manufacture Co., Ltd. and Italian CMR Group Company, specially designed and produced for complex soil conditions, with reasonable structure, reliable performance, quick tool change, overload protection and other advantages.
1BQ series Heavy duty power driven harrow can choose working width of 2-4M, and can be used with 80-160HP tractors. It has the advantages of good soil crushing effect, smooth ground after soil preparation, good moisture retention effect, no damage to soil structure and layering, and neat seedbed emergence rate. It is the first choice for farm managers.
1BQ series Heavy duty power driven harrow a very good finishing effect especially for the unbreakable large clods and moisture ditch that appear after deep ploughing. In terms of seedbed and seedbed finishing, the power-driven harrow is the best working machine at present. After finishing, it can meet the agronomic requirements of “flat, tidy, loose, broken, clean, and moisture content” of the land, providing perfect soil conditions for seed germination.

1BQ series Heavy duty power driven harrow product selling points
1. Strong soil crushing ability, specializing in unbreakable clods.
2. Strengthen the leveling board, which has a good finishing effect for the uneven land after deep ploughing. Ensure that the land is level and there is no moisture ditch.
3. Heavy-duty repression roller, the soil after finishing is CHINAMFG on the top and the bottom is empty, so it can be directly sown, and the soil moisture is guaranteed to ensure that the seedbed emerges neatly.
4. Keep the soil structure layered. After deep ploughing, the straw and grass have been pressed into the soil. The horizontal rotating structure of the power-driven harrow and the characteristics of the knife shape will not turn the straw up, which is conducive to the rot and decomposition of the straw.
5. Adopt Italian CMR Group special transmission box, high-power spiral bevel gear design, strong bearing capacity.
6. The plug-in quick-change blade structure is convenient and quick to replace the rake.
7. Shafts and gears are made of titanium alloy and processed by advanced heat treatment process.
8. The 16mm thick alloy steel harrow blade is used, which has better wear resistance and strength after special treatment.
9. The high-density drum design is adopted, and more than 2 sets of drums are added to the common drive harrow, which improves the soil crushing effect.
10. The soil after deep ploughing will form a good seedbed and seedbed, and improve the neat emergence rate in the later stage.
11. Strengthen the gear box setting, strong and durable.
12. Primary transmission of main transmission box with higher strength.
13. Super large bearing is selected to reduce the failure rate.
14. The intermediate gear spline shaft and the main drive spline shaft are thicker and more durable.
5.  The locking position of each group of gear plum CHINAMFG cap and the large plum CHINAMFG cap are locked, with simple structure and never loose.

1BQ series Heavy duty power driven harrow product parameters

Model 1BQ-2.0 1BQ-2.5 1BQ-3.0 1BQ-3.5 1BQ-4.0
Working width(mm) 2000 2500 3000 3500 4000
Working depth(mm) 50-200 50-200 50-200 50-200 50-200
No of Rotating combination(pc) 8 10 12 14 16
No of Scraper blade(pc) 16 20 24 28 32
weight(KG) 1200 1400 1620 1880 2080
Minimum power(HP) 80 HP 90 HP 110 HP 140 HP 160 HP
Biggest power(HP) 110 HP 125 HP 160 HP 210 HP 250 HP
Overall dimension(mm) 2100*1500*1240 2600*1500*1240 3100*1500*1240 3600*1500*1240 4100*1500*1240
Linkage   Three-point suspension II type& III type     Three-point suspension II type& III type

1BQ series Heavy duty power driven harrow pictures show

1BZD series hydraulic folding heavy duty disc harrow product parameters

Model 1BZD-6.5 1BZD-7.5 1BZD-8.5 1BZD-9.0 1BZD-9.5
Diameter of disc(mm) 660 660 660 660 660
Weight (kg) 7000 7200 7500 7650 8300
Working width (mm) 6500 7500 8500 9000 9500
Working depth (mm) 180-220 180-220 180-220 180-220 180-220
Nos of disc blade 64 72 80 84 88
Matched power (hp) 300 350 400 400 500

1BZ series hydraulic heavy disc harrow product parameters

Model 1BZ-2.2 1BZ-2.5 1BZ-3.0 1BZ-3.4 1BZ-4.0 1BZ-5.3
Overall dimension(mm) 4820*2440*1340 5320*2880*1340 5320*3320*1340 5820*3760*1340 5820*4320*1340 6000*5500*1450
Working width(mm) 2200 2500 3000 3400 4000 5300
Working depth(mm) 180-200
No of disc(pc) 20 24 28 32 36 48
Dia.of disc(mm) 660*6 660*6 660*6 660*6 660*6 660*6
Productivity(ha/h) 1.3 1.4 1.7 1.9 2.4 3-5
Matched power(hp) 80-100 100-120 100-120 120-150 130-150 150-200
Linkage Traction Traction Traction Traction Traction Traction

1BZF series hydraulic folding heavy duty disc harrow product parameters

Model 1BZF-5.3
Diameter of disc(mm) 660
Weight (kg) 5500
Working width (mm) 5300
Working depth (mm) 180-220
Nos of disc blade 48
Matched power (hp) 200-300

1BZT series hydraulic heavy disc harrow product parameters

Model 1BZT-6.0
Diameter of disc(mm) 910
Weight (kg) 11000
Working width (mm) 6000
Working depth (mm) 300-350
Maximum working angle 23
Nos of disc blade 40
Matched power (hp) 300-400

1BQD series hydraulic pressure contraposion folding light harrow product parameters

Model 1BQD-7.2
Diameter of disc(mm) 460
Weight (kg) 2920
Working width (mm) 7200
Working depth (mm) 100-150
Nos of disc blade 84
Matched power (hp) 120-150

1BJX series hanging medium-sized disc harrow product parameters

Model 1BJX-1.1 1BJX-1.3 1BJX-1.5 1BJX-1.7 1BJX-2.0 1BJX-2.2 1BJX-2.4 1BJX-2.5 1BJX-2.8 1BJX-3.0 1BJX-3.4
Working width(mm) 1100 1300 1500 1700 2000 2200 2400 2500 2800 3000 3400
Working depth (mm) 140 140 140 140 140 140 140 140 140 140 140
No. of disc (pc) 10 12 14 16 18 20 22 24 26 28 32
Dia. Of disc (mm) 560 560 560 560 560 560 560 560 560 560 560
Weight(kg) 320 340 360 420 440 463 604 660 700 1300 1400
Linkage Three-point suspension
Matched power (hp) 25-30 30-40 40 45 50-60 55-60 65-70 75 80 80 100

1BQX series hanging light duty disc harrow product parameters

Model 1BQX-1.1 1BQX-1.3 1BQX-1.5 1BQX-1.7 1BQX-2.0 1BQX-2.2 1BQX-2.3 1BQX-3.4 1BQX-5.0
Working width(mm) 1100 1300 1500 1700 2000 2200 2300 3400 5000
Working depth (mm) 100-140 100-140 100-140 100-140 100-140 100-140 100-140 100-140 100-140
No. of disc (pc) 12 14 16 18 20 22 24 42 60
Dia. Of disc (mm) 460 460 460 460 460 460 460 460 460
Weight(kg) 200 220 250 270 380 400 420 1150 1550
Linkage Three-point suspension Tractor traction
Matched power (hp) 12–18 15-18 20-25 25-30 35-40 40-45 55 80-100 120

1BQDX series hanging pair setting light duty disc harrow product parameters

Model 1BQDX-1.25 1BQDX-1.6 1BQDX-2.0 1BQDX-2.3 1BQDX-2.65 1BQDX-3.0
Working width(mm) 1250 1600 2000 2300 2650 3000
Working depth (mm) 50-150 50-150 50-150 50-150 50-150 50-150
No. of disc (pc) 16 20 24 28 32 36
Dia. Of disc (mm) 460 460 460 460 460 460
Weight(kg) 330 390 460 560 600 650
Linkage Three-point suspension
Matched power (hp) 35-40 40-45 50-60 55-70 60-80 80-90

Full range of disc harrow picture display

Full series of share plow, turnover plow, disc plow picture combination display

ES series disc blade Product parameters

Diameter Thickness Weight Plain Weight Notched
MM INCH MM INCH KG LBS KG LBS
300mm 12″ 3 1/8″ 1.6 3.5 1.1 2.4
330mm 13″ 3 1/8″ 1.8 4 1.2 2.6
360mm 14″ 3 1/8″ 2.3 4.9 1.9 4.1
410mm 16″ 3 1/8″ 3.2 7 2.7 5.9
460mm 18″ 3 1/8″ 4.3 9.5 3.8 8.4
460mm 18″ 3.5 1/7″ 4.6 10.2 4.1 9
510mm 20″ 3.5 1/7″ 5.8 12.7 5.6 11.5
510mm 20″ 4 2/13″ 6.5 14.4 5.8 12.7
560mm 22″ 4 2/13″ 8.1 18 7.5 16.5
560mm 22″ 4.5 2/11″ 9 20 8.5 18.7
560mm 22″ 5 1/5″ 9.5 21.6 9 19.8
560mm 22″ 6 15/64″ 12 26.5 11 24.2
610mm 24″ 5 1/5″ 11.3 25 10.5 23.1
610mm 24″ 6 15/64″ 14.2 31.5 13 28.6
660mm 26″ 5 1/5″ 14.1 31 13 28.6
660mm 26″ 6 15/64″ 17 37.5 15.8 34.8
660mm 26″ 7 9/32″ 20 43.5 18.5 40.7
660mm 26″ 8 5/16″ 23 51 21 46
710mm 28″ 6 15/64″ 20 44 18.5 40.7
710mm 28″ 7 9/32″ 23 50.6 21.5 46
710mm 28″ 8 5/16″ 26 57.2 24 52.1
760mm 30″ 8 5/16″ 29 64 28 61.5
760mm 30″ 10 3/8″ 35 77 33.5 73.7
810mm 32″ 8 5/16″ 35 77 33 75
810mm 32″ 10 3/8″ 43 95 40 68
910mm 36″ 12 1/2″ 68 150 60 132
960mm 38″ 12 1/2″ 77 170 70 154
1016mm 40″ 12 1/2″ 82 180 77 169.4
1116mm 44″ 12 1/2″ 89 196 84 184.8

Disc blade picture display
Farm tools packaging and shipping site display

Full range of tractor products display

Our company produces other agricultural machinery display
Factory introduction
ZheJiang Euro Star Machinery Manufacture Co., Ltd. is a professional Machinery and equipment manufacturer integrating R&D, design, manufacturing, sales and service. The company’s products cover agricultural machinery, construction machinery, laser equipment, generator sets and so on.
As a professional machinery equipment manufacturer in China, the company has committed itself to provide all-round solution to global modern agricultural mechanization. The company has integrating high-end products and technologies resources around the world by upgrading of technologies, quality and service and bringing forth new ideas to create innovative products as so to improve reputation and market share of CHINAMFG in the world step by step.
The company has passed the ISO9001:2015 international quality management system certification, and based on this, covering product development, part purchase, production and manufacturing, quality inspection, sales and after-market service, so as to control the product quality on the whole.
Supported by comprehensive quality assurance system and developed sales and service network, the company has made leaping increase of sales in domestic market via trustful quality and outstanding service mode. Besides, Most of the company’s products have passed the European CE certification.products are exported to Europe, America, Latin America, the Middle East, Asia-Pacific, CIS, Africa and more than 80 countries and regions.Our products have been recognized by all foreign customers, and we are happy to establish long-term cooperative relationships with new friends.
Xihu (West Lake) Dis.g at satisfying the customers, we have worked hard to provide excellent and quick service to customers both at home and abroad via advanced technologies, developed products and comprehensive network so as to maximize the customer satisfaction.
In future, the company will adhere to the principle of sound business operation, continuous innovation and opening up and cooperation to create more high-end machinery and equipment based on current ones for the society and for agriculture and contribute to global modern agriculture production.

Service
One-stop business chain service support system
With an international service team with rich experience and excellent skill, company is committed to build a complete service guarantee system, which is professional, fast, efficient and comprehensive. Every consumer in overseas would receive a full-process service guarantee including pre-sales, on sale and after sales through the way of markets, spare parts, training service and technical support.

1) Market Service
Service Mode : Stationary Point + Circuit Service
Long-term Stationary Point Service
Short-term Circuit Technology Support Service
Service Process: Standard, High Efficient, Seasonable
Service Image: Professional, Unified

2) Spare Parts Service
Spare Parts Guarantee Measures: Dealer+ Spare Part Warehouse
100% original spare parts assure good quality;
Bar-code system adopted in the whole process assures accuracy and promptness;
Professional and accurate package and logistics assure safe and relieved transportation.

3) Training Service
Characteristic Training Mode: invite the technicians of dealers to factory for training, send engineers to dealers for training;
A full range of training tools, multi-language training materials, vivid training video;
Professional training teachers with rich service experience and good communication capability;
One-to-1 special assignment training;
Remote online network training;

4) Technical Support
The whole process Technology support covers on sale and after-sale service.

Terms of the deal:
1). Delivery: 20 days for normal orders
2). Price: We have price on basis FOB HangZhou and CIF your destination for your choice
3). Payment terms for first order:
—–T/T 30% deposit and balance before shipment
—–100% L/C at sight
4). Payment for long terms cooperation of good reputation partners, we have SINOSURE insurance for our VIP clients, and we can offer credit service after we familiar with each other. We are looking for partnership for long-term business

FAQ:
Why choose us?
1). The quality is guaranteed due to strong technical support ,first class component ,advanced production line and strict quality control system.
2). Be leading Expert in global market for more than 5 years, China Famous Export Brand recommended by CCCME (China Chamber of Commerce for Import and Export of Machinery and Electronic Products)
3). One-stop service with a large spare parts warehouse and professional service team .No matter where you are, you are guaranteed of Eurostar’ s warm reception, trustworthy and efficient professional services and persistent care.

How Shipment?
We have worked with many world famous shipping carriers and can arrange shipment to any country in the world, it can save your time and money. We can provide airfreight and CHINAMFG service.

Contact us
Mr. Duke Zhang
ZheJiang Euro Star Machinery Manufacture Co., Ltd.
Add: 198 HangZhou Street, Xihu (West Lake) Dis. District, HangZhou City, ZheJiang Province,P.R.C.
Web:eurostartractor

EUROSTAR CUSTOMERS ALL OVER THE WORLD

After-sales Service: 1 Year
Type: Tractor Power Drives Rake
Application Field: Agriculture, Forestry
Farming Policy: Dry Cultivating Machinery
Power Source: Tractor
Operation: Soil Preparation Machinery, Continuous Running Operation
Customization:
Available

|

Customized Request

pto gearbox

Challenges in Using Miter Gearboxes

While miter gearboxes offer various advantages, they also come with certain challenges that need to be addressed:

Lubrication: Proper lubrication is crucial for miter gearboxes to minimize friction, heat, and wear between gear teeth. Ensuring consistent and sufficient lubrication in the gearbox can be challenging, especially in enclosed or hard-to-reach spaces.

Maintenance: Miter gearboxes require periodic maintenance to ensure their optimal performance and longevity. Maintenance tasks may include checking and replenishing lubrication, inspecting gear teeth for wear, and addressing any misalignment or mounting issues that may arise over time.

Backlash: Backlash, or the clearance between gear teeth, can impact the accuracy of motion transfer. Excessive backlash can lead to reduced precision and positioning errors in applications that require high accuracy.

Complex Design: Miter gearboxes have a more intricate design compared to some other gearbox types, which can make manufacturing, assembly, and maintenance more complex. This complexity may also result in higher manufacturing and maintenance costs.

Efficiency Loss: Miter gearboxes can experience efficiency losses due to factors such as friction and misalignment. These losses can reduce the overall efficiency of power transmission, leading to energy wastage.

Space Constraints: In some applications, space limitations can pose a challenge when integrating miter gearboxes, especially when larger gear ratios are required to achieve the desired motion direction change.

Shock Loads: Applications subject to sudden shock loads or high impact forces can pose challenges for miter gearboxes. Adequate measures, such as using shock-absorbing components or designing for higher durability, may be required to address these challenges.

Alignment and Mounting: Proper alignment and mounting of miter gearboxes are critical to ensure smooth operation and prevent premature wear. Achieving precise alignment can be challenging, especially in installations with limited access or complex geometries.

Cost Considerations: The design complexity and manufacturing requirements of miter gearboxes can contribute to higher costs compared to simpler gearbox types. Balancing the benefits of miter gearboxes with the associated costs is essential during the selection process.

Addressing these challenges often requires careful engineering, proper maintenance practices, and consideration of specific application requirements. Despite the challenges, miter gearboxes remain valuable components in various industries where their unique motion direction-changing capabilities are advantageous.

pto gearbox

Miter Gearboxes in Automotive Applications, Especially Steering Systems

Miter gearboxes play a crucial role in automotive applications, particularly in steering systems, where they are utilized to change the direction of motion by 90 degrees. Here’s how miter gearboxes perform in automotive steering systems:

Steering Mechanism: In vehicles, the steering column provides the rotational motion, which needs to be transmitted to the wheels at a right angle for effective steering control. Miter gearboxes are integrated into the steering system to achieve this motion change.

Angular Change: The miter gearboxes take the rotational input from the steering column and transmit it through bevel gears placed at a 90-degree angle. This allows the motion to be directed towards the steering linkage and ultimately the wheels.

Precision and Accuracy: Automotive steering systems require precise and responsive motion control. Miter gearboxes ensure accurate transmission of motion, allowing drivers to have reliable and smooth steering control.

Compact Design: Miter gearboxes have a compact and space-saving design, making them suitable for installation within the limited space of a vehicle’s steering column.

Reduced Backlash: To ensure safety and responsiveness, miter gearboxes are designed to minimize backlash, which is crucial for maintaining accurate control over the vehicle’s direction.

Durability: Automotive applications demand durability and reliability. Miter gearboxes are designed to withstand the conditions and loads experienced in vehicles, ensuring long-lasting performance.

Miter gearboxes contribute to the efficient and effective operation of steering systems in vehicles, providing drivers with the control needed to navigate safely and comfortably.

pto gearbox

Changing Direction of Rotational Motion with Miter Gearboxes

Miter gearboxes are specialized mechanical devices designed to efficiently change the direction of rotational motion by 90 degrees. They achieve this transformation through the use of bevel gears with intersecting shafts:

  • Bevel Gears: Miter gearboxes utilize bevel gears, which have conical-shaped teeth. These gears are cut at an angle to the gear’s face and allow the transmission of motion between two intersecting shafts positioned at a 90-degree angle to each other.
  • Intersecting Shafts: The input and output shafts of a miter gearbox are positioned in such a way that they intersect at a right angle. The bevel gears are mounted on these shafts, and when the input shaft rotates, it engages with the teeth of the bevel gear on the output shaft, transferring motion at a right angle.
  • Directional Change: As the input shaft rotates, the bevel gear’s teeth mesh and transmit motion from the input shaft to the output shaft. This interaction causes a change in the direction of rotation, redirecting the output motion perpendicular to the input motion.
  • Compact Design: Miter gearboxes are known for their compact and space-saving design. The intersecting shafts and bevel gears are housed within the gearbox casing, allowing for efficient motion redirection without the need for additional external components.

Overall, miter gearboxes play a crucial role in changing the direction of rotational motion, making them essential components in various mechanical systems where motion needs to be redirected efficiently and precisely.

China Professional Working Width 3m Power Driven Harrow for Farm Tractor 110-160HP Disc Pto True Vertical Tillage Powered Gearbox Driven Rotary Harrow Roller Heavy Duty Tiller CE   differential gearbox	China Professional Working Width 3m Power Driven Harrow for Farm Tractor 110-160HP Disc Pto True Vertical Tillage Powered Gearbox Driven Rotary Harrow Roller Heavy Duty Tiller CE   differential gearbox
editor by CX 2023-11-29

China Hot selling Speed up Gearbox Km7109 for Farm Tractor Front Loader agricultural gearbox group

Product Description

Speed up Gearbox Km7109 for Farm Tractor Front Loader

The  Gearboxes are designed for connecting gear pumps to farm tractor power take offs (PTO).Output speed of power take offs is 540rpm which can be compared with the proper running speeds of hydraulic pumps.Different input running speeds can also be suitable,provided that the PTO gearbox output speed does not exceed 3000 rpm.

Gears
Made in Steel CZPT 18 PCR M03.Stub teeth guarantee very high resistance and run very quietly.

Shafts
Made in steel CZPT 16 CRN4.They are coupled with splined gears and are designed to stand the torque values stated in the catalogue.

Lubrication
SAE 90 gear oil must be put in the pto gearbox prior to use, change the oil after the first 60-80 hours and then every 12 months or 1500 hours which ever falls first.

Maintenance
Please check the oil level via the special oil window every 50 hours.Working temperatures should not exceed 120 degrees celcius under continuos duty cycle.

Packaging & Shipping

Plastic bag packing for 1 piece / two pieces in 1 exporting carton / 100 cartons put on a pallet

FAQ

 

1.Q:Is your company a trading company or a manufacturer?

A:Our company is a trading company also a manufacturer, we have our own factory to produce gearbox, pump support..Etc

Also we distribute gear pumps, tractor machinery,dump truck pump  from selected premium suppliers to meet customers’ variable demand.

 

2.Q:What about the quality control and warranty ?

A:”Quality first, Customers foremost”.Every piece of products is cheeked and tested strictly 1 by 1 before packing and shipping.

Our products have 1 year warranty, technical support is endless from us.

 

3.Q:Can you provide samples for checking and testing?

A:Yes,we provide free samples for checking the build quality and real performance of our products,the freight need to be coverd by customer.

 

4.Q:How can I get to your company?

A:Our company address is No.888 Huaxu Road,Xihu (West Lake) Dis. district,ZheJiang ,China

It is about 30 minutes by car from ZheJiang Xihu (West Lake) Dis.ao airport or ZheJiang Xihu (West Lake) Dis.ao Railway station.

Application: Machinery, Agricultural Machinery
Function: Distribution Power, Speed Changing, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Samples:
US$ 88/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

agriculturalparts

Choosing an Agricultural Gearbox

When it comes to choosing an agricultural gearbox, you may be wondering which one is right for you. The right gearbox for your tractor is important for several reasons. Here are some factors to consider. This article will provide an overview of these components. These parts include the Bevel gearbox, the Surface finish, Ellipticity, Bearings, and more. CZPT P/L offers a range of gearboxes for many different agricultural applications. The company’s PTO Speed Reducer/Increaser is specially designed to maintain the original rotation of PTO output.

Bevel gearboxes

Agricultural bevel gearboxes have high load capacity, making them an excellent choice for heavy-duty machines. Bevel gearing is also popular in mechanical transmission systems, such as those found on tractor transmission systems. Modern harvesters and other agricultural equipment require high-performance gearboxes to maintain efficient performance. To meet these requirements, agricultural equipment OEMs trust the Bevel gearboxes manufactured by CZPT Gearbox Company.
Unlike conventional worm gears, bevel gears use multiple shafts to transmit power. The bevel gears have three types of shafts, namely, hollow, projecting, and double-extended. In addition to being hollow, bevel gears can have additional shafts installed opposite the input shaft. They are available in a standard mount, aluminum housing, and three shaft types: double-extended, hollow, and projecting.
Agricultural bevel gearboxes are typically made from closed-grain cast-iron, although higher-sized models are made from SG 500/7 material. The screw is made from Cr-Mo medium carbon steel, which is hardened and tempered to maintain high core strength. A tapered roller bearing is mounted in the housing and is designed to carry heavy axial and radial loads. These gearboxes are also widely used in mixing, distribution, and cleaning machinery.
Bevel gearboxes for agricultural equipment are primarily used in agricultural machinery applications. Agricultural machinery often uses a PTO to transmit torque, but can only provide it at low speeds. Because of this, gearboxes are used for low-speed, massive-torque applications. Soil preparation and crop treatment are two common uses for these gearboxes. They are also useful in cement mixers.

Surface finish

In engineered gearboxes, the surface finish of the gear tooth surfaces is critical for smooth operation. Microscopic examination of gear tooth surfaces reveals a fine, unidirectional pattern. Traditionally used finishing methods include hob shaving, gear grinding, and honing. These techniques can improve the overall finish, but they also have their drawbacks. To overcome these problems, manufacturers use modern machine tooling techniques.
Agricultural gearboxes must be free from casting defects and mechanical damage. The processing surface must be flawless, with the ellipticity of the shaft hole no greater than 0.02 mm, and the centerline unevenness of the shaft holes is less than 0.015 mm. The relationship between shafts and bearing housing must be within 0.6 mm. These standards are crucial for the operation of agricultural machinery gearboxes.
Earlier, the gears were made of H11 and H13 tool steel, which progressively weakened after 20 gears. The tempering temperature is five to seven degrees Celsius or ten degrees Fahrenheit, depending on the steel used. To address this problem, Alloy 718 was developed. The alloy improved the life of die inserts, which reduced the overall cost. Further, the improved surface finish of agricultural gearboxes helped the customers reduce operating costs.
agriculturalparts

Ellipticity

A number of tasks require the use of an agricultural gearbox. These tasks can range from gardening to maintaining green spaces. These gearboxes transmit power from the input shaft to the output shaft, facilitating the change in direction, speed, or rotation. A quality gearbox is vital for the performance of agricultural machinery. Consider the type of operation you will be performing before buying one. You will also need to decide whether you will lubricate it.
An CZPT P/L Gearbox is one of their products. The company offers a full line of agricultural gearboxes at competitive prices. These gearboxes are designed to reduce input shaft speed and increase the PTO speed. The PTO Speed Reducer/Increaser is specially designed for this application. It helps maintain the original rotation of the PTO output shaft. It is suitable for various agricultural applications, including harvesters, balers, and cultivators.
An agricultural gearbox has an elliptic nature. It rotates around an axle core 90 degrees to create a bias state. The axle core of an agricultural gearbox rotates at a 90-degree angle to keep the shaft of the farming arbor in a neutral state. The bias state reduces the rotary driving force and reduces the amount of energy used in the operation. If a gearbox is designed correctly, it will keep a desired rotation torque.

Bearings

Agricultural gearboxes require high-quality bearings, and the global market is undergoing a transformation as more agricultural equipment becomes mechanized. The demand for bearings in agricultural equipment is expected to increase in the future, as cropping cycles will become shorter, and machinery will be used more intensively. Consequently, the wear on agricultural gear teeth and bearings will increase. This will result in a higher replacement rate for these parts.
Agricultural gearboxes must be able to withstand the high demands placed on them by the mounted farming implements. Harrows are a common example, and their disc-shaped attachments work to mix the top layer of soil. Because of their high demands, they must rotate continuously, and no matter what the terrain, they must be easy to run. Moreover, customised bearings will provide better seals.
In a study of 53 different agricultural gearboxes conducted by CZPT UK, they simulated 73 gear selections to find the right type of bearing. The simulation model took four weeks to set up and seven hours to run. As a result, CZPT always selects the “best bearing for the job” – a fitting solution. As such, CZPT understands the end user’s needs.
agriculturalparts

Quality of materials

Agricultural gearboxes play a vital role in the production of food. With the world’s population increasing, the need for food will also increase, and that means a greater need for efficient gearboxes. To make this happen, gearboxes must be able to withstand a variety of environmental conditions, including high and low temperatures, operation in arid and moist environments, and safety regulations.
A bevel gearbox has spiral bevel pinions that transmit rotational power to the axle. It is used in a variety of agricultural applications and is available in a range of ratios, horsepower, and configurations. This right-angle gear drive is widely used in portable grain elevators and grain carts. It has a 15-mm shaft diameter and is compatible with offset rotary fillers and hollow output shafts.
The gear box of a tractor is usually made of grey cast iron. Grey cast iron is a great choice for this component because it provides good wear resistance and vibration dampening. Belt pulleys are also made from grey cast iron. Large belt pulleys are made by casting processes. Similarly, the brake drum material needs to be high-quality to be effective. It is generally made of grey iron ASTM A48 Class 35.
China Hot selling Speed up Gearbox Km7109 for Farm Tractor Front Loader   agricultural gearbox group	China Hot selling Speed up Gearbox Km7109 for Farm Tractor Front Loader   agricultural gearbox group
editor by CX 2023-11-22

China Best Sales Zdy/Zly/Zsy Parallel Shaft Harden Tooth Surface Cylindrical Gearbox farm tractor transmission types

Product Description

SC Transmission

ZSY-ZDY-ZFY-ZLY-industrial-gearbox

 

 

Product Parameters

Applicable Industries

Manufacturing Plant, Food & Beverage Factory, Farms, Retail, Construction works , Energy & Mining, Advertising Company

Gearing Arrangement

Helical

Output Torque

4~17000

Input Speed

750~3500rpm

Output Speed

0.06~310

Place of Origin

China

Brand Name

HUAKE

Product name

Gearbox

Application

Machine Tool

Color

Blue

Ratio

5-100

Mounting Position

Horizontal (foot Mounted)

Material

Steel

Certificate

ISO9001

Warranty

1 Year

Heat treatment

Quenching

Keyword

Gearbox

Product Description

 

Characteristics
1.The gear is made of high strength low carbon alloy steel through carburization and quenching. The hardness of tooth surface may
reach to HRC58-62. All gear adapts NC tooth grinding process, high in accuracy and good in contactperformance;
2.High in transmission efficiency: single stage, more than 96.5%; double-stage, more than 93%; three-stage, more than 90%;
3.Smooth and stable in run, low noise;
4.Compact, light, long life, high bearing capacity;
5.Easy to disassemble, inspect and assemble.

Detailed Photos

Components:

1. Housing: Cast Iron or Steel Plate Welding
2. Gear Set: Hardened Helical Gear Pairs, Carburizing, Quenching, Grinding, Gear Hardness HRC54-62
3. Input Configurations:
Single or Double Keyed CZPT Shaft Input
4. Output Configurations:
Single or Double Keyed CZPT Shaft Output
5. Main Options:  Backstop
Forced Lubrication Oil Pump
Cooling Fan, Cooling Coils

Features:

1. Optional welding steel plate gear box
2. High quality alloy steel helical gears, carburizing, quenching, grinding, large load capacity
3. Optimized design, interchangeable spare parts
4. High efficiency, high reliability, long service life, low noise
5. Output shaft rotation direction: clockwise, counterclockwise or bidirectional
6. A variety of shaft configurations: single or double input and output shaft in 1 side or 2 sides
7. Optional backstop and lengthening output shafts

 

Packaging & Shipping

 

Company Profile

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Power Transmission
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Type: Planetary Gear Box
Certificate: CCC CE
Logo: Support Custom
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

agriculturalparts

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
agriculturalparts

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
agriculturalparts

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
China Best Sales Zdy/Zly/Zsy Parallel Shaft Harden Tooth Surface Cylindrical Gearbox   farm tractor transmission types	China Best Sales Zdy/Zly/Zsy Parallel Shaft Harden Tooth Surface Cylindrical Gearbox   farm tractor transmission types
editor by CX 2023-11-14