Product Description
Agricultural 540rpm pto gearbox KM71571 for tractor hydraulic system
Housing: | Made in shell-cast aluminum or in high mechanical resistance cast iron |
Gears: | Made in Steel CZPT 18 PCR M03.Stub teeth guarantee very high resistance and run very quietly |
Shafts: | Made in steel CZPT 16 CRN4.They are coupled with splined gears and are designed to stand the torque values stated in the catalogue |
The Gearboxes are designed for connecting gear pumps to farm tractor power take offs (PTO).Output speed of power take offs is 540rpm which can be compared with the proper running speeds of hydraulic pumps.Different input running speeds can also be suitable,provided that the PTO gearbox output speed does not exceed 3000 rpm.
Lubrication
SAE 90 gear oil must be put in the pto gearbox prior to use, change the oil after the first 60-80 hours and then every 12 months or 1500 hours which ever falls first.
Maintenance
Please check the oil level via the special oil window every 50 hours.Working temperatures should not exceed 120 degrees celcius under continuos duty cycle.
Packaging & Shipping
Plastic bag packing for 1 piece / two pieces in 1 exporting carton / 100 cartons put on a pallet
FAQ
1.Q:Is your company a trading company or a manufacturer?
A:Our company is a trading company also a manufacturer, we have our own factory to produce gearbox, pump support..Etc
Also we distribute gear pumps, tractor machinery,dump truck pump from selected premium suppliers to meet customers’ variable demand.
2.Q:What about the quality control and warranty ?
A:”Quality first, Customers foremost”.Every piece of products is cheeked and tested strictly 1 by 1 before packing and shipping.
Our products have 1 year warranty, technical support is endless from us.
3.Q:Can you provide samples for checking and testing?
A:Yes,we provide free samples for checking the build quality and real performance of our products,the freight need to be coverd by customer.
4.Q:How can I get to your company?
A:Our company address is No.888 Huaxu Road,Xihu (West Lake) Dis. district,ZheJiang ,China
It is about 30 minutes by car from ZheJiang Xihu (West Lake) Dis.ao airport or ZheJiang Xihu (West Lake) Dis.ao Railway station.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Machinery, Agricultural Machinery |
---|---|
Function: | Distribution Power, Speed Changing, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Single-Step |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Choosing the Right Agricultural Gearbox
There are a number of different types of agricultural gearboxes available. Some are Bevel, while others are Shaft-mounted, bearing-mounted, or CZPT gearboxes. To learn more about these different types, read on. We’ll explain how each works and what to look for in an agricultural gearbox. Alternatively, you can search for information on each type on the web. Agricultural gearboxes can be a great option for your next project.
Bevel gearboxes
Bevel gearboxes are a type of mechanical transmission system that uses enclosed spiral and straight bevel-gears to transmit rotational power. They are typically mounted on a right-angle shaft and have a wide range of horsepower and ratios. Some bevel gearboxes are designed to be installed at varying angles. For example, CZPT Gearbox provides bevel gear drives for portable grain augers, elevators, and carts.
Bevel gearboxes are the most common type of gearbox. They have a single-stage design and the beveled edges of two gears interlock to transfer torque and rotation. Bevel gearboxes have multiple advantages over other types of gearboxes. They are also more cost-effective, run quietly, and produce less transmittable torque. They are designed to be used in low-torque applications.
A right-angle gearbox is used for a variety of agricultural applications. It is well-suited for use with offset rotary fillers and hollow output shafts. It has a reduction ratio of 2.44:1. The gearbox is built with a cast-iron case and can produce power rates up to 49kW. These bevel gearboxes are used in small agricultural work, including crop treatment, soil preparation, and cement mixers.
Spiral and straight bevel gears have two major benefits. The first is more durable, while the latter is quieter. Both types have their advantages and disadvantages. Bevel gears can be noisy, so they may not be the best choice for your equipment. But the latter has many benefits. The Spiral bevel gear has a high degree of total coverage, but it costs more to produce.
Shaft-mounted
Shaft-mounted agricultural gearboxes are designed for conveyer systems. These devices have interchangeable mounting dimensions with CZPT and CZPT gearboxes. Agricultural gearboxes are critical to the entire food chain. Worn gears can cause significant loss to farmers. As a result, it is essential to purchase high-quality gearboxes for your farm equipment. The following are some tips to choose the right gearbox for your needs.
Agricultural tractors include an internal combustion engine 10 and a speed change gearbox. The engine’s cylinder block is mounted on the gearbox casing. The gearbox casing extends under the driver’s position and has an elongated shape in the longitudinal direction. The gearbox casing is connected to the rear axle casing 15 by a connecting shaft. The shafts are designed to engage and disengage in opposite directions.
The mounting position of the gearbox is an important consideration. Some applications require no foundation for the gear drive. Generally, a shaft-mounted agricultural gearbox can be attached to the drive equipment via a low-speed shaft. In addition, the shaft is secured around a solid shaft. Rigid flange couplings may be used to connect the gear drive and driven equipment. This type of mounting is preferred for applications where there is no foundation.
Shaft-mounted agricultural gearboxes are designed to optimize machine performance. CZPT Gearbox Company is an innovative company that manufactures top-quality gear drives for a variety of agricultural machinery. They can reverse engineer existing designs or create custom gearboxes for your farm machinery. These agricultural gearboxes are designed to help farmers optimize their machines for maximum efficiency. They transmit power from the input shaft to the output shafts and facilitate change of speed, direction, and rotation.
Shaft-mounted with bearings
If you are looking to buy an agricultural gearbox, it will be beneficial to look at the different types of shaft-mounted gearboxes available. Shaft-mounted gearboxes are often made of steel, and are commonly constructed with AGMA class 12 gearing. They typically utilize tapered roller bearings on all shafts, and have a patented triple seal system that prevents dirt and moisture from getting inside. Additionally, they are easy to install and remove, as they don’t require any tools. Finally, they are built to last with minimal maintenance, and will provide maximum uptime.
Shaft-mounted agricultural gearboxes are generally made of steel, and are available in both cylindrical and square shapes. Some types of shafts are able to rotate axially within the bearing while maintaining radial load carrying capabilities. Despite the differences in the shapes of these shafts, they offer high levels of efficiency and performance. For example, the Float-A-Shaft(r) 3 to 2 right-angle gearbox can accommodate both round and square-base mounting, and is capable of generating up to 1100 in-lbs of torque.
Shaft-mounted agricultural gearboxes are constructed from two types of roller bearings: cylindrical roller bearings and tapered roller bearings. A cylindrical roller bearing has one row of balls that are enclosed within a cage, and it has a single axis. The other two rows of bearings have a single or double-row arrangement. Both of them have high axial rigidity and can handle high axial loads.
CZPT gearboxes
The demand for food has skyrocketed since the turn of the century, and the World Bank estimates that the number of people on the planet will grow by 80 million annually by 2025. As the demand for food grows, agricultural machinery manufacturers are coming up with innovative ways to make the most of their land. This results in shorter cropping cycles and greater wear and tear on farm equipment, including CZPT agricultural gearboxes.
Bevel gearboxes are enclosed straight or spiral gears that transmit rotational power to various parts of agricultural machinery. They are available in a variety of right-angle and spiral configurations. The CZPT Gearbox, for example, features a 68-degree bevel gear drive for augers and grain carts. The company also offers a 50-degree bevel gear drive. These gearboxes are made with the latest technology and incorporate horizontally split housing designs.
Agricultural gearboxes from CZPT are available in a variety of designs, including reversing gears. Reversing gears feature ball bearings that reduce friction and increase efficiency. This gearbox can be purchased in a wide range of power ratings and blade counts, allowing the farmer to choose the one that works best for their needs. This will ensure long-term functionality and effectiveness. So whether you’re a farmer or a manufacturer of agricultural equipment, a CZPT agricultural gearbox will work for you.
Bevel gearboxes with bearings
The bevel gearing is a popular choice for agricultural gearboxes due to its high load capacity. The bevel gearing is widely used in mechanical transmission systems, including agricultural tractors. For modern harvesters, high-performance gearboxes are necessary for smooth operation. Leading agricultural equipment manufacturers rely on CZPT Gearbox Company to provide these high-quality and durable drive systems. This is why we supply bevel gearboxes for agricultural machinery.
A bevel gearbox can be either straight or helical. The latter option is the simplest type and tends to be cheaper to produce. However, it is difficult to realize small profile coverage with straight gearwheels. Furthermore, it is less efficient in transmitting torque. The bevel gearbox can be used for both clockwise and counterclockwise rotation. It is available with a standard mount and aluminum casing.
Depending on the type of agriculture machinery, bevel gearboxes with bearings are suitable for many tasks. Their versatility allows them to be used in a variety of mechanical applications. The double gear allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Besides bearings, other factors influence the performance of agricultural gearboxes. Insufficient data may make it difficult to obtain the exact gear. For this reason, a broken gear requires a detailed manufacturing drawing. This drawing requires expertise in technical gear, as well as specialized engineering manpower. It also increases the cost of production. The gears are subjected to heat treatment before being shipped to the customer.
Bevel gearboxes with CZPT gearboxes
The demand for agricultural products has increased dramatically since 2010. The world population is increasing at a rapid pace (80 million people per year until 2025), but land is not. Farmers are looking for ways to maximize their land’s potential to grow more food. This increased demand for agricultural machinery is driving the need for highly efficient gearboxes. With replacement parts easily available, manufacturers can meet the growing demand for agricultural equipment.
editor by CX 2024-03-27
China supplier Hn-205 Agriculture Tractor Mower Pto Gearbox gearbox adjustment
Product Description
HangZhou CHINAMFG Machinery Manufacture Co., Ltd
Product Description
Agri Gear Box
Production Workshop
Product Parameters
Packaging & Shipping
Packing:
Normal packing or According to your requirement.
Safe, complete and fast delivery of goods to customers.
Shipping: By sea
Payment Terms: T/T
Company Profile
Business type | Manufacture |
Location | Shiliwang Industrial Zone of HangZhou, ZheJiang ,China |
Year Established | 2003 |
Occupied area | 50 Acres |
Company certification | CE, ISO9001,SGS |
Main product | disc harrow, disc plough, trailer, boom sprayer , rotary tillers, potato planter ,plowing blade, plough blade, soil-loosening shovel and so on. With good quality, excellent performance, our products annually export to countries around the world, and we have gained the majority of customers trust. |
After Sales Service
After Service: 12 months guarantee of the main parts, we will send the guarantee parts together with the machine in your next order or we can send them by air express if you need it urgently.
FAQ
1.Q: Full price list for these products
A: If you need the price list for these products, please notify the product model so that I can quote you accordingly. Please understand we have a very wide product range, we don’t usually offer full products price list.
2. Q: Business terms
A: Shipment time: 25-40days after your payment
Shipment: By sea
Loading port: HangZhou port, China
Destination port: …To be advised
Payment: T/T
Warranty: 1 year
3.Q:How can I order from you?
A: Please send us your enquiry list; we will reply you within 2 working days.
4.Q:If the finger I look for are not in your catalogue, what should I do?
A: We can develop it according to your drawing or sample.
5. Q: Why choose CHINAMFG for cooperation?
A: Comparing with our competitors, we have much more advantages as follows:
– More than 30years in manufacturing farming machine
– More Professional Sales staffs to guarantee the better service
– More agri machines for your choice
– More New products into your range to avoid price competition
– Larger quantity production and shipment
– Better quality to guarantee better Credit.
– Faster delivery time: Only7days
– More stick quality checking before shipment.
– More reasonable after-sales service terms.
– More famous brand: Hongri” brand and “CE”ceitification.
– Lower repair rate and bad review rate
– We have American Branch to show our main products. We can give customers best service.
Please feel free to contact me if you have any questions.
Thanks. Have a nice day!
Contact me
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Agricultural Machinery |
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Function: | Distribution Power, Clutch, Change Drive Torque |
Hardness: | Soft Tooth Surface |
Installation: | Horizontal Type |
Step: | Double-Step |
Type: | Worm Gear Box |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Challenges in Using Miter Gearboxes
While miter gearboxes offer various advantages, they also come with certain challenges that need to be addressed:
Lubrication: Proper lubrication is crucial for miter gearboxes to minimize friction, heat, and wear between gear teeth. Ensuring consistent and sufficient lubrication in the gearbox can be challenging, especially in enclosed or hard-to-reach spaces.
Maintenance: Miter gearboxes require periodic maintenance to ensure their optimal performance and longevity. Maintenance tasks may include checking and replenishing lubrication, inspecting gear teeth for wear, and addressing any misalignment or mounting issues that may arise over time.
Backlash: Backlash, or the clearance between gear teeth, can impact the accuracy of motion transfer. Excessive backlash can lead to reduced precision and positioning errors in applications that require high accuracy.
Complex Design: Miter gearboxes have a more intricate design compared to some other gearbox types, which can make manufacturing, assembly, and maintenance more complex. This complexity may also result in higher manufacturing and maintenance costs.
Efficiency Loss: Miter gearboxes can experience efficiency losses due to factors such as friction and misalignment. These losses can reduce the overall efficiency of power transmission, leading to energy wastage.
Space Constraints: In some applications, space limitations can pose a challenge when integrating miter gearboxes, especially when larger gear ratios are required to achieve the desired motion direction change.
Shock Loads: Applications subject to sudden shock loads or high impact forces can pose challenges for miter gearboxes. Adequate measures, such as using shock-absorbing components or designing for higher durability, may be required to address these challenges.
Alignment and Mounting: Proper alignment and mounting of miter gearboxes are critical to ensure smooth operation and prevent premature wear. Achieving precise alignment can be challenging, especially in installations with limited access or complex geometries.
Cost Considerations: The design complexity and manufacturing requirements of miter gearboxes can contribute to higher costs compared to simpler gearbox types. Balancing the benefits of miter gearboxes with the associated costs is essential during the selection process.
Addressing these challenges often requires careful engineering, proper maintenance practices, and consideration of specific application requirements. Despite the challenges, miter gearboxes remain valuable components in various industries where their unique motion direction-changing capabilities are advantageous.
Miter Gearboxes in Automotive Applications, Especially Steering Systems
Miter gearboxes play a crucial role in automotive applications, particularly in steering systems, where they are utilized to change the direction of motion by 90 degrees. Here’s how miter gearboxes perform in automotive steering systems:
Steering Mechanism: In vehicles, the steering column provides the rotational motion, which needs to be transmitted to the wheels at a right angle for effective steering control. Miter gearboxes are integrated into the steering system to achieve this motion change.
Angular Change: The miter gearboxes take the rotational input from the steering column and transmit it through bevel gears placed at a 90-degree angle. This allows the motion to be directed towards the steering linkage and ultimately the wheels.
Precision and Accuracy: Automotive steering systems require precise and responsive motion control. Miter gearboxes ensure accurate transmission of motion, allowing drivers to have reliable and smooth steering control.
Compact Design: Miter gearboxes have a compact and space-saving design, making them suitable for installation within the limited space of a vehicle’s steering column.
Reduced Backlash: To ensure safety and responsiveness, miter gearboxes are designed to minimize backlash, which is crucial for maintaining accurate control over the vehicle’s direction.
Durability: Automotive applications demand durability and reliability. Miter gearboxes are designed to withstand the conditions and loads experienced in vehicles, ensuring long-lasting performance.
Miter gearboxes contribute to the efficient and effective operation of steering systems in vehicles, providing drivers with the control needed to navigate safely and comfortably.
Types of Miter Gearboxes and Their Classification
Miter gearboxes come in various types, each designed to meet specific application requirements based on factors such as gear arrangement, shaft orientation, and efficiency. They can be classified into the following main types:
- Straight Bevel Miter Gearboxes: These gearboxes have straight-cut teeth on the bevel gears and are suitable for applications where the intersecting shafts are positioned in the same plane. They are commonly used for changing the direction of motion between two shafts that are parallel to each other.
- Spiral Bevel Miter Gearboxes: Spiral bevel miter gearboxes feature spiral-cut teeth on the bevel gears, which reduces noise, vibration, and improves efficiency. They can handle higher torque and are often used in heavy-duty applications where smooth and quiet operation is essential.
- Skew Bevel Miter Gearboxes: Skew bevel gearboxes have skewed teeth that allow for smoother meshing and reduced wear. They are ideal for applications with high-speed rotation and heavy loads, such as machine tools and automotive systems.
- Hypoid Bevel Miter Gearboxes: Hypoid bevel gearboxes have hypoid-cut gears, which enable greater torque transmission and efficiency. They are commonly used in applications with higher torque requirements, such as industrial machinery and heavy equipment.
The classification of miter gearboxes is based on the type of gear arrangement, tooth profile, and other design features. Choosing the right type of miter gearbox depends on the specific application’s demands for torque, speed, efficiency, and space limitations.
editor by CX 2024-03-27
China wholesaler Agricultural Machinery Tractor Pto Transmission Gearbox Supplier synchromesh gearbox
Product Description
Agricultural Machinery Tractor Pto Transmission Gearbox Supplier
Product Description
Here is our advantages when compare to similar products from China:
1. Large output torque |
2. Safe, reliable, economical, and durable |
3. Stable transmission, quiet operation |
4. High modularization design, may equip with various outer power inputs conveniently. The same machine type may equip with various power motors. It is easy to realize the combination and junction between every machine type |
5. Form of installation: The position to be installed is not limited |
6. High strength, compact the box body of high strength cast iron, gear and gear shaft adopt the gas carbonization, quenching, and fine grinding process, therefore the bearing capacity of unit volume is high |
7. Long life: Under the condition of the correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life of the main parts speed reducer(except wearing parts)should not be less than 20000 hours |
8. Low noise: Because the main parts of the speed reducer are processed, and tested critically, therefore the noise of the speed reducer is low |
Product Specifications
ITEM | HN-4RC |
Ratio | 1:1.46 |
Teeth | 22/15 |
Module | 5.08 |
Power(HP) | 30 |
Rated Input | 540rpm |
Input/Output Description |
1 3/4 Z6 |
Weight(N.W) | 19Kg |
The gearbox is used for lawn mower transmission, our normal standard from 20 HP-150HP,This series gearbox is self-developed. With its characteristics of high universality, simple structure, good performance, etc, it is widely used in garden machines and other agricultural machines.if you have a rotary cutter, lawn mower, or other lawn machinery. Agri supply’s lawn mower and rotary cutter experts can help you solve any problem. From rotating blades to gearboxes, Agri supply provides the components you need for your lawn mower. Let us help you keep your property in the best condition.Advanced technics, strong self-development power, ability to produce new type gearbox according to customer’s design drawings.
Packaging & Shipping
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.HOW LONG IS YOUR DELIVERY TIME AND SHIPMENT?
30-45days.
4:WHAT’RE YOUR MAIN PRODUCTS?
We currently product Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gear pump and motor.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Type: | Lawn Mower Gearbox |
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Usage: | Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying, Agricultural Machinery |
Material: | 20 Crmnti |
Power Source: | Agricultural Gearbox |
Weight: | 22-49kg |
After-sales Service: | Online Support |
Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Limitations of Maximum Torque Handling in Miter Gearboxes
Miter gearboxes, like any mechanical component, have limitations to the maximum torque they can handle:
Material Strength: The torque-handling capacity of miter gearboxes is influenced by the strength and durability of the materials used in their construction. If the materials are not sufficiently strong, they may deform or fail under high torque loads.
Gear Tooth Design: The design and geometry of the gear teeth play a crucial role in torque transmission. In miter gearboxes, the size, shape, and angle of the gear teeth impact the torque-carrying capacity. Improper gear tooth design can result in premature wear and reduced torque handling.
Lubrication and Cooling: Adequate lubrication is essential to reduce friction and heat generated during operation. Inadequate lubrication can lead to increased friction, heat buildup, and potential damage to the gears, limiting the gearbox’s torque capacity.
Dynamic Load Factors: The type of load the gearbox experiences, such as shock loads or sudden changes in torque, can impact its torque-handling capability. High dynamic loads can exceed the gearbox’s capacity and lead to failure.
Mounting and Support: The mounting and support of the miter gearbox within the mechanical system can affect its torque-handling capacity. Poorly supported gearboxes may experience misalignment or excessive stress, leading to reduced torque capabilities.
Size and Configuration: The physical size and configuration of the miter gearbox can impact its torque-handling capacity. Larger gearboxes with more robust components may have higher torque limits compared to smaller or more compact designs.
Operating Conditions: Environmental factors such as temperature, humidity, and vibration can affect the torque capacity of miter gearboxes. Extreme conditions can cause material degradation or loss of lubrication efficiency, reducing the gearbox’s overall torque-handling ability.
Manufacturing Tolerances: Variations in manufacturing processes and tolerances can lead to differences in torque capacity between individual gearboxes. Tighter manufacturing tolerances generally result in higher torque handling.
It is important to consider these limitations when selecting and designing miter gearboxes for specific applications. Proper engineering, material selection, lubrication, and operating conditions play a critical role in ensuring that miter gearboxes operate within their intended torque limits and provide reliable performance.
Minimizing Backlash and Ensuring Accurate Motion Transfer in Miter Gearboxes
Miter gearboxes are meticulously designed to minimize backlash and ensure precise and accurate motion transfer between the input and output shafts. Backlash refers to the slight movement or play between the gear teeth when the direction of rotation is changed. Minimizing backlash is essential for maintaining positional accuracy, reducing vibration, and achieving smooth motion in mechanical systems.
Several design features and engineering considerations contribute to minimizing backlash in miter gearboxes:
- High-Quality Gearing: Miter gearboxes use high-quality bevel gears with precisely machined teeth and tight manufacturing tolerances. This ensures a snug fit between the gear teeth, reducing the potential for any free movement or play.
- Preload and Gear Mesh Arrangement: Engineers carefully calculate and implement gear preloading, which involves applying a slight force between the gear mesh. This eliminates any clearance between the gear teeth, effectively reducing backlash.
- Bearing Arrangement: Proper bearing selection and arrangement play a critical role in minimizing backlash. High-quality bearings with minimal axial play are chosen to support the gear shafts and maintain precise alignment.
- Housing and Casing Rigidity: The gearbox housing is designed to provide optimal rigidity and support to the internal components. This helps prevent deflection or deformation that could contribute to backlash.
- Lubrication: Adequate lubrication is essential to reduce friction and wear between the gear teeth. Proper lubrication helps maintain the gear mesh and minimizes any irregular movement.
By incorporating these design principles and techniques, miter gearboxes are able to achieve accurate motion transfer with minimal backlash. This is particularly important in applications where precision positioning, synchronization, and reliable motion control are critical, such as robotics, CNC machinery, and automation systems.
Transmission of Motion at a 90-Degree Angle by Bevel Gears in a Miter Gearbox
Bevel gears in a miter gearbox are specifically designed to transmit motion at a 90-degree angle between intersecting shafts. This is achieved through the unique tooth profile and arrangement of the bevel gears.
Bevel gears have conical-shaped teeth that taper towards the apex of the cone. In a miter gearbox, two bevel gears with identical tooth profiles are mounted on shafts that intersect at a 90-degree angle. The orientation of the teeth allows the gears to mesh smoothly and transmit motion from one shaft to another while changing the direction of rotation by 90 degrees.
As one bevel gear rotates, its conical teeth engage with the teeth of the second bevel gear, causing the second shaft to rotate perpendicular to the first shaft. The gear ratio and tooth configuration determine the speed and torque relationship between the input and output shafts.
Overall, the precise design of bevel gears and their arrangement in a miter gearbox enables efficient and reliable transmission of motion at a right angle, making them well-suited for applications that require changes in direction within mechanical systems.
editor by CX 2023-12-22
China Custom Agricultural Machine Tractor Spare Parts Pto Drive Shaft Gear Box gearbox drive shaft
Product Description
Agricultural Machine Tractor Spare Parts Pto Drive Shaft Gear box
Product Description
Here is our advantages when compare to similar products from China:
1. Large output torque |
2. Safe, reliable, economical, and durable |
3. Stable transmission, quiet operation |
4. High modularization design, may equip with various outer power inputs conveniently. The same machine type may equip with various power motors. It is easy to realize the combination and junction between every machine type |
5. Form of installation: The position to be installed is not limited |
6. High strength, compact the box body of high strength cast iron, gear and gear shaft adopt the gas carbonization, quenching, and fine grinding process, therefore the bearing capacity of unit volume is high |
7. Long life: Under the condition of the correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life of the main parts speed reducer(except wearing parts)should not be less than 20000 hours |
8. Low noise: Because the main parts of the speed reducer are processed, and tested critically, therefore the noise of the speed reducer is low |
Product Specifications
ITEM | HN-RC61 |
Ratio | 1:1.46/1:1.93 |
Teeth | 19/13 27/14 |
Module | 7.0/5.5 |
Power | 60 |
Rated Input | 540rpm |
Input/Output Description | 1 3/8 Z20 Taper spline |
Weight(N.W) | 36.5Kg |
The gearbox is specifically designed for lawn mower transmission, with a standard range of 20 HP-150HP. This self-developed gearbox series boasts high universality, a simple structure, and excellent performance, making it a popular choice for garden machines and other agricultural equipment. Whether you require a rotary cutter, lawn mower, or any other lawn machinery, Agri Supply’s team of experts in lawn mower and rotary cutter equipment can assist you in resolving any issues you may encounter. From rotating blades to gearboxes, Agri Supply offers the necessary components to ensure your lawn mower operates at its best. Allow us to assist you in maintaining your property in optimal condition. With advanced techniques, a strong capacity for self-development, and the ability to manufacture new gearbox types based on customer design drawings, we are well-equipped to meet your specific requirements.
Packaging & Shipping
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.HOW LONG IS YOUR DELIVERY TIME AND SHIPMENT?
30-45days.
4:WHAT’RE YOUR MAIN PRODUCTS?
We currently product Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gear pump and motor.
Other Products
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Type: | Lawn Mower Gearbox |
---|---|
Usage: | Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying, Agricultural Machinery |
Material: | 20 Crmnti |
Samples: |
US$ 30/Piece
1 Piece(Min.Order) | Order Sample |
---|
Customization: |
Available
| Customized Request |
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
|
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Limitations of Maximum Torque Handling in Miter Gearboxes
Miter gearboxes, like any mechanical component, have limitations to the maximum torque they can handle:
Material Strength: The torque-handling capacity of miter gearboxes is influenced by the strength and durability of the materials used in their construction. If the materials are not sufficiently strong, they may deform or fail under high torque loads.
Gear Tooth Design: The design and geometry of the gear teeth play a crucial role in torque transmission. In miter gearboxes, the size, shape, and angle of the gear teeth impact the torque-carrying capacity. Improper gear tooth design can result in premature wear and reduced torque handling.
Lubrication and Cooling: Adequate lubrication is essential to reduce friction and heat generated during operation. Inadequate lubrication can lead to increased friction, heat buildup, and potential damage to the gears, limiting the gearbox’s torque capacity.
Dynamic Load Factors: The type of load the gearbox experiences, such as shock loads or sudden changes in torque, can impact its torque-handling capability. High dynamic loads can exceed the gearbox’s capacity and lead to failure.
Mounting and Support: The mounting and support of the miter gearbox within the mechanical system can affect its torque-handling capacity. Poorly supported gearboxes may experience misalignment or excessive stress, leading to reduced torque capabilities.
Size and Configuration: The physical size and configuration of the miter gearbox can impact its torque-handling capacity. Larger gearboxes with more robust components may have higher torque limits compared to smaller or more compact designs.
Operating Conditions: Environmental factors such as temperature, humidity, and vibration can affect the torque capacity of miter gearboxes. Extreme conditions can cause material degradation or loss of lubrication efficiency, reducing the gearbox’s overall torque-handling ability.
Manufacturing Tolerances: Variations in manufacturing processes and tolerances can lead to differences in torque capacity between individual gearboxes. Tighter manufacturing tolerances generally result in higher torque handling.
It is important to consider these limitations when selecting and designing miter gearboxes for specific applications. Proper engineering, material selection, lubrication, and operating conditions play a critical role in ensuring that miter gearboxes operate within their intended torque limits and provide reliable performance.
Miter Gearboxes in Robotics and Automation Applications
Miter gearboxes are indeed utilized in robotics and automation applications, leveraging their unique capabilities for precise motion control and direction change:
Precision Motion: In robotics, miter gearboxes can be employed to achieve precise and accurate motion at right angles, allowing robots to perform intricate tasks with accuracy.
Joint and Arm Movements: Robotic arms often require precise movement and control at various angles. Miter gearboxes enable smooth and controlled motion changes, contributing to the versatility of robotic arms.
Direction Change: Many automation systems involve the need to change the direction of motion, such as conveyors or assembly lines. Miter gearboxes efficiently handle these changes, ensuring seamless operation.
Space Optimization: Robots and automated systems often operate in confined spaces. Miter gearboxes’ compact design makes them suitable for integrating into space-constrained environments.
Responsive Control: Automation applications demand responsiveness and accurate control. Miter gearboxes provide the necessary motion control for timely and precise execution of tasks.
Noise Reduction: In robotics and automation, quiet operation is essential. Miter gearboxes, with reduced backlash and noise, contribute to a quieter working environment.
Miter gearboxes play a crucial role in enhancing the efficiency, accuracy, and versatility of robotics and automation systems by facilitating controlled motion changes and direction shifts.
Types of Miter Gearboxes and Their Classification
Miter gearboxes come in various types, each designed to meet specific application requirements based on factors such as gear arrangement, shaft orientation, and efficiency. They can be classified into the following main types:
- Straight Bevel Miter Gearboxes: These gearboxes have straight-cut teeth on the bevel gears and are suitable for applications where the intersecting shafts are positioned in the same plane. They are commonly used for changing the direction of motion between two shafts that are parallel to each other.
- Spiral Bevel Miter Gearboxes: Spiral bevel miter gearboxes feature spiral-cut teeth on the bevel gears, which reduces noise, vibration, and improves efficiency. They can handle higher torque and are often used in heavy-duty applications where smooth and quiet operation is essential.
- Skew Bevel Miter Gearboxes: Skew bevel gearboxes have skewed teeth that allow for smoother meshing and reduced wear. They are ideal for applications with high-speed rotation and heavy loads, such as machine tools and automotive systems.
- Hypoid Bevel Miter Gearboxes: Hypoid bevel gearboxes have hypoid-cut gears, which enable greater torque transmission and efficiency. They are commonly used in applications with higher torque requirements, such as industrial machinery and heavy equipment.
The classification of miter gearboxes is based on the type of gear arrangement, tooth profile, and other design features. Choosing the right type of miter gearbox depends on the specific application’s demands for torque, speed, efficiency, and space limitations.
editor by CX 2023-12-21
China Professional Tractor Pto Heavy Verge Flail Mower gearbox definition
Product Description
Company Profile:
HangZhou CHINAMFG Machinery Co.,Ltd was founded in 2571. It locates at HangZhou city of ZheJiang province, which is about 1 hour far from ZheJiang city by fast train. Our company is a professional manufacturer for farm machinery, and now we have 7600 m² space factory and more than 80 workers, including more than 5 technicians with a 210 acres of agricultural machinery and agronomic experimental bases, to test product performance in strict accordance with scientific norms for getting better quality and faster delivery.
Main Products:
Our company has 8 categories of products for (Agriculture, orchards, gardens, animal husbandry, minor works, vegetables, forests, snow removal, etc.) which over 300 models of various agricultural implements, such as backhoe, loaders, rotary tillers, post hole digger, mower, snow blade, plough and other kinds to export to the 53 countries in Europe, Australia, America, south Africa, etc.
Enterprise awards and patented technology:
In November 2016, we were awarded “High-tech Enterprise” in ZheJiang Province. It is also a small and medium-sized technology innovation enterprise in HangZhou City, a private technology enterprise, and an excellent industrial enterprise in Yaoguan Town, HangZhou.
In addition, our company has also won 69 national patents, including 3 invention patents, 58 utility model patents and 8 other patents.
Product Description:
-The verge flail mower are flail mowers with hydraulic arm for clearing lager, wider areas, roadsides verges, orchards and various inclining and declining land suface
-Specially designed for universal use the head of the mower can be operated in line with the tractor or offst foe verge maintanance and field boundaries
-Fitted with a high power 50HP gear box
-High strength mulching blades
-Cutting height controlled by adjustable skids
-Hammer blade
Specifications:
Model | AGF140 | AGF160 | AGF180 | AGF200 | AGF220 |
Structure Weight | 490 | 540 | 590 | 610 | 630 |
Cutting Width | 1380 | 1580 | 1780 | 1980 | 2180 |
Flail Type | Hammer | ||||
No. Of Flail | 12 | 14 | 16 | 18 | 20 |
Tractor HP | 50-85hp | 60-95hp | 70-110hp | 80-110hp | 90-120hp |
Factory and Production Situation:
CE Certification:
Packing&Loading:
Your Professional Manufacturer of Tractor &ATV,UTV Implements (front end loader, backhoe, mower, rotary tiller, wood chipper,snow plow and so on, aslo OEM service provided)
HangZhou CHINAMFG Machinery Co.,Ltd
Type: | Rotary Mowers |
---|---|
Moving Way: | Tractor-Mounted |
Cutter Type: | Rotary Lawn Mower |
Applicable Area: | 500-1000m² |
Feature: | 2-Stroke, Height Adjustable Handles, Steel Chassis |
Certification: | CE |
Customization: |
Available
| Customized Request |
---|
Challenges in Using Miter Gearboxes
While miter gearboxes offer various advantages, they also come with certain challenges that need to be addressed:
Lubrication: Proper lubrication is crucial for miter gearboxes to minimize friction, heat, and wear between gear teeth. Ensuring consistent and sufficient lubrication in the gearbox can be challenging, especially in enclosed or hard-to-reach spaces.
Maintenance: Miter gearboxes require periodic maintenance to ensure their optimal performance and longevity. Maintenance tasks may include checking and replenishing lubrication, inspecting gear teeth for wear, and addressing any misalignment or mounting issues that may arise over time.
Backlash: Backlash, or the clearance between gear teeth, can impact the accuracy of motion transfer. Excessive backlash can lead to reduced precision and positioning errors in applications that require high accuracy.
Complex Design: Miter gearboxes have a more intricate design compared to some other gearbox types, which can make manufacturing, assembly, and maintenance more complex. This complexity may also result in higher manufacturing and maintenance costs.
Efficiency Loss: Miter gearboxes can experience efficiency losses due to factors such as friction and misalignment. These losses can reduce the overall efficiency of power transmission, leading to energy wastage.
Space Constraints: In some applications, space limitations can pose a challenge when integrating miter gearboxes, especially when larger gear ratios are required to achieve the desired motion direction change.
Shock Loads: Applications subject to sudden shock loads or high impact forces can pose challenges for miter gearboxes. Adequate measures, such as using shock-absorbing components or designing for higher durability, may be required to address these challenges.
Alignment and Mounting: Proper alignment and mounting of miter gearboxes are critical to ensure smooth operation and prevent premature wear. Achieving precise alignment can be challenging, especially in installations with limited access or complex geometries.
Cost Considerations: The design complexity and manufacturing requirements of miter gearboxes can contribute to higher costs compared to simpler gearbox types. Balancing the benefits of miter gearboxes with the associated costs is essential during the selection process.
Addressing these challenges often requires careful engineering, proper maintenance practices, and consideration of specific application requirements. Despite the challenges, miter gearboxes remain valuable components in various industries where their unique motion direction-changing capabilities are advantageous.
Common Industries Using Miter Gearboxes and Their Applications
Miter gearboxes find application in various industries due to their ability to change the direction of rotational motion by 90 degrees. Some of the common industries where miter gearboxes are commonly used include:
- Automotive: Miter gearboxes are utilized in automotive applications for power transmission between different components, such as steering systems and drive shafts.
- Printing: Printing machinery uses miter gearboxes to change the direction of motion in the paper feed mechanism, ensuring accurate paper alignment.
- Material Handling and Conveyors: Miter gearboxes are used in conveyor systems to facilitate the transfer of materials at right angles.
- Manufacturing: Various manufacturing processes require motion direction changes, such as in assembly lines and automated equipment.
- Robotics: Miter gearboxes are employed in robotics for motion control, allowing robots to move efficiently and accurately in different directions.
- Woodworking: Woodworking machinery uses miter gearboxes to change the direction of cutting tools, enhancing precision and efficiency.
- Textile: Miter gearboxes are used in textile machinery to control the motion of fabrics and threads during manufacturing.
- Machine Tools: Miter gearboxes play a role in machine tools where angular motion changes are needed.
The unique design of miter gearboxes makes them suitable for applications requiring precise 90-degree motion changes, enabling smoother and more efficient operation in these industries.
Handling High-Speed and Heavy-Load Applications in Miter Gearboxes
Miter gearboxes are versatile mechanical components that can handle a wide range of applications, including both high-speed and heavy-load scenarios. The suitability of a miter gearbox for a specific application depends on various factors, including design, material, lubrication, and overall engineering considerations.
When it comes to high-speed applications, miter gearboxes can be designed and manufactured to handle rotational speeds that are typical in various industries. Properly designed miter gearboxes will consider factors such as gear tooth profile, lubrication, and material selection to minimize friction, heat generation, and wear, allowing for efficient and reliable operation at high speeds.
Similarly, miter gearboxes can also be engineered to handle heavy-load applications. By using durable materials, precision machining, and robust bearing arrangements, miter gearboxes can efficiently transmit high levels of torque while maintaining structural integrity. The bevel gear arrangement in miter gearboxes is well-suited for distributing heavy loads evenly across the gear teeth, ensuring smooth and consistent power transmission.
It’s important to note that the specific design and capabilities of a miter gearbox will vary depending on the manufacturer and the intended application. Engineers and designers work to optimize gear ratios, bearing arrangements, and housing materials to ensure that the miter gearbox can handle the demands of the given application, whether it involves high speeds, heavy loads, or a combination of both.
Ultimately, miter gearboxes can provide reliable performance across a wide spectrum of operating conditions, making them a versatile choice for various industries and applications.
editor by CX 2023-12-08
China Standard Agricultural Machinery Pto Gearbox for Farm Tractor Slasher planetary gearbox
Product Description
Agricultural Machinery Pto Gearbox for Farm Tractor Slasher
Product Description
Here is our advantages when compare to similar products from China:
1. Large output torque |
2. Safe, reliable, economical, and durable |
3. Stable transmission, quiet operation |
4. High modularization design, may equip with various outer power inputs conveniently. The same machine type may equip with various power motors. It is easy to realize the combination and junction between every machine type |
5. Form of installation: The position to be installed is not limited |
6. High strength, compact the box body of high strength cast iron, gear and gear shaft adopt the gas carbonization, quenching, and fine grinding process, therefore the bearing capacity of unit volume is high |
7. Long life: Under the condition of the correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life of the main parts speed reducer(except wearing parts)should not be less than 20000 hours |
8. Low noise: Because the main parts of the speed reducer are processed, and tested critically, therefore the noise of the speed reducer is low |
Product Specifications
ITEM | HN-01-662 |
Ratio | 1:1.3 |
Teeth | 26/20 |
Module | 5.644 |
Power | 80 |
Rated Input | 540rpm |
Input/Output Description |
1 3/4 Z20 |
Weight(N.W) | 57.5Kg |
The gearbox is used for lawn mower transmission, our normal standard from 20 HP-150HP,This series gearbox is self-developed. With its characteristics of high universality, simple structure, good performance, etc, it is widely used in garden machines and other agricultural machines.if you have a rotary cutter, lawn mower, or other lawn machinery. Agri supply’s lawn mower and rotary cutter experts can help you solve any problem. From rotating blades to gearboxes, Agri supply provides the components you need for your lawn mower. Let us help you keep your property in the best condition.Advanced technics, strong self-development power, ability to produce new type gearbox according to customer’s design drawings.
Packaging & Shipping
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.HOW LONG IS YOUR DELIVERY TIME AND SHIPMENT?
30-45days.
Type: | Lawn Mower Gearbox |
---|---|
Usage: | Agricultural Machinery |
Material: | 20 Crmnti |
Power Source: | Agricultural Gearbox |
Weight: | 30-60kg |
After-sales Service: | Online Support |
Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Maintenance Procedures for Extending the Lifespan of Miter Gearboxes
Implementing proper maintenance procedures is essential for prolonging the lifespan and ensuring the reliable performance of miter gearboxes. Follow these maintenance steps to extend the longevity of your miter gearbox:
- Regular Inspections: Conduct routine visual and functional inspections of the gearbox to identify any signs of wear, damage, or abnormal behavior. Address any issues promptly to prevent further damage.
- Lubrication: Follow the recommended lubrication schedule and use high-quality lubricants that are compatible with the gearbox’s components. Proper lubrication reduces friction, dissipates heat, and protects against wear.
- Cleanliness: Keep the gearbox and its surrounding area clean and free from dirt, dust, and debris. Contaminants can lead to premature wear and hinder the gearbox’s performance.
- Tighten Loose Fasteners: Regularly check and tighten any loose bolts, screws, or fasteners to prevent excessive vibrations and ensure proper gearbox alignment.
- Alignment: Maintain proper alignment of the miter gearbox with other connected components. Misalignment can lead to increased wear and decreased efficiency.
- Replace Worn Parts: Replace any worn or damaged parts, such as gears, bearings, seals, and shafts, with genuine manufacturer-approved components to maintain optimal performance.
- Sealing: Check and replace seals and gaskets as needed to prevent leaks and contamination from entering the gearbox.
- Temperature Monitoring: Monitor the operating temperature of the gearbox and ensure it remains within the recommended range. Excessive heat can affect lubrication and component integrity.
- Load Considerations: Avoid overloading the gearbox beyond its specified capacity. Operating within the recommended load limits helps prevent premature wear and damage.
- Documentation: Maintain accurate records of maintenance activities, including inspections, lubrication schedules, and component replacements. This documentation aids in tracking the gearbox’s condition and performance over time.
- Professional Service: If unfamiliar with gearbox maintenance, consider seeking the assistance of qualified technicians or engineers for more complex maintenance tasks or repairs.
By consistently following these maintenance procedures, you can significantly extend the lifespan of your miter gearbox and ensure its reliable operation in mechanical systems.
Minimizing Backlash and Ensuring Accurate Motion Transfer in Miter Gearboxes
Miter gearboxes are meticulously designed to minimize backlash and ensure precise and accurate motion transfer between the input and output shafts. Backlash refers to the slight movement or play between the gear teeth when the direction of rotation is changed. Minimizing backlash is essential for maintaining positional accuracy, reducing vibration, and achieving smooth motion in mechanical systems.
Several design features and engineering considerations contribute to minimizing backlash in miter gearboxes:
- High-Quality Gearing: Miter gearboxes use high-quality bevel gears with precisely machined teeth and tight manufacturing tolerances. This ensures a snug fit between the gear teeth, reducing the potential for any free movement or play.
- Preload and Gear Mesh Arrangement: Engineers carefully calculate and implement gear preloading, which involves applying a slight force between the gear mesh. This eliminates any clearance between the gear teeth, effectively reducing backlash.
- Bearing Arrangement: Proper bearing selection and arrangement play a critical role in minimizing backlash. High-quality bearings with minimal axial play are chosen to support the gear shafts and maintain precise alignment.
- Housing and Casing Rigidity: The gearbox housing is designed to provide optimal rigidity and support to the internal components. This helps prevent deflection or deformation that could contribute to backlash.
- Lubrication: Adequate lubrication is essential to reduce friction and wear between the gear teeth. Proper lubrication helps maintain the gear mesh and minimizes any irregular movement.
By incorporating these design principles and techniques, miter gearboxes are able to achieve accurate motion transfer with minimal backlash. This is particularly important in applications where precision positioning, synchronization, and reliable motion control are critical, such as robotics, CNC machinery, and automation systems.
Types of Miter Gearboxes and Their Classification
Miter gearboxes come in various types, each designed to meet specific application requirements based on factors such as gear arrangement, shaft orientation, and efficiency. They can be classified into the following main types:
- Straight Bevel Miter Gearboxes: These gearboxes have straight-cut teeth on the bevel gears and are suitable for applications where the intersecting shafts are positioned in the same plane. They are commonly used for changing the direction of motion between two shafts that are parallel to each other.
- Spiral Bevel Miter Gearboxes: Spiral bevel miter gearboxes feature spiral-cut teeth on the bevel gears, which reduces noise, vibration, and improves efficiency. They can handle higher torque and are often used in heavy-duty applications where smooth and quiet operation is essential.
- Skew Bevel Miter Gearboxes: Skew bevel gearboxes have skewed teeth that allow for smoother meshing and reduced wear. They are ideal for applications with high-speed rotation and heavy loads, such as machine tools and automotive systems.
- Hypoid Bevel Miter Gearboxes: Hypoid bevel gearboxes have hypoid-cut gears, which enable greater torque transmission and efficiency. They are commonly used in applications with higher torque requirements, such as industrial machinery and heavy equipment.
The classification of miter gearboxes is based on the type of gear arrangement, tooth profile, and other design features. Choosing the right type of miter gearbox depends on the specific application’s demands for torque, speed, efficiency, and space limitations.
editor by CX 2023-12-04
China Best Sales Hot Sale Peanut Picker Medium Peanut Picking Machine Matched with Tractor Pto Deisel Engine for Sale gearbox definition
Product Description
5HZ series of Peanut picking machine/peanut harvester/groundnut picker
This peanut picking machine is driven by Diesel engine / Electric / Tractor rear shaft , the harvested peanut stalks are directly carried into the peanut picking machine by the full feeding type, and the peanuts and cockroaches are automatically separated and separated by the rotation of the machine. The separated peanuts fall CHINAMFG the vibrating screen and are transported to the side of the fuselage to enter the feeding port, and then automatically loaded into the bag, in which the mixed leaves and weeds are simultaneously blown to the outside by the fan, and the remaining crucibles are discharged from the discharge port. Discharge, in this process, the peanut breakage rate is less than 1%, the processed peanuts are clean and complete, the processed peanuts are clean, and the rate of fruit breakage without peanuts, leaves and branches is less than 1%. The set of products is simple and flexible to operate, easy to use, and has a low breakage rate. It is excellent in reducing the labor workload of farmers’ friends, that is, saving labor, saving time and effort, and high work efficiency.
Introduction of peanut picking machine
The peanut picker is new fan and cleaning pipe to remove contaminants and soil crushing is picking clean, pick the net rate is high, the breakage rate is low, the cleaning clean, high efficiency, reasonable structure, automatic bagging machine / loading, free line advantages go, mobile convenience in the fields.
Features of peanut picking machine
1, dry, wet, semi dry and humid 3 peanut picking machines are suitable for the separation of seedlings from the excavated peanuts. It is an ideal choice for dry and fresh peanuts.
2, picking flowers after sorting clean without miscellaneous fruit, dried directly after bagging storage.
3, the operation is convenient, the performance is reliable, the fruit is clean, the efficiency is high, and the broken is little.
4. The machine is connected with the tractor through the universal joint and the fixed and flow operation.
5, the machine adopts the enlarging roller and the thickening material, the performance is more stable, the continuous working ability is stronger, and the parts and components are coordinated.
Technical parameter of peanut picking machine
Model | 5HZ-P600 | 5HZ-P800 |
Capacity | 2000-3500m2/h | 3000-5000m2/h |
Removal rate | 98% | 98% |
Shell breaking rate | 1% | 0.2% |
Matching form | traction type/electric | |
Power | 15-35hp | >40hp |
Weight | 250kg | 750kg |
Size | 3900*1500*1500mm | 6670*1960*2400mm |
Scope of application | dry, wet, semi dry and wet 3 peanut picking machine | |
Power output form: universal joint drive or motor, diesel engine, and walking car Transmission mechanism form: gear box and belt drive |
RFQ:
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 1-3 days if the goods are in stock. or it is 7-15 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=3000USD, 30% T/T in advance
,balance before shippment.
If you have another question, pls feel free to contact us as below:
Contact: Allen Gao
Web:lianshengmachinery
HangZhou CHINAMFG Machinery Co.,Ltd.
HangZhou City,ZheJiang Province, China
Type: | Portable Harvester |
---|---|
Application: | Peanut |
Power Source: | Diesel |
Harvest method: | Picking |
Drive Type: | Gear Drive |
Transmission: | Soft Shaft |
Customization: |
Available
| Customized Request |
---|
Lubrication Requirements for Smooth Functioning of Miter Gearboxes
Proper lubrication is crucial for ensuring the smooth and efficient operation of miter gearboxes. Follow these lubrication requirements to maintain optimal gearbox performance:
- Appropriate Lubricant: Select a high-quality lubricant specifically designed for gear applications. The lubricant should have the necessary viscosity and additives to provide adequate protection and reduce friction.
- Lubricant Compatibility: Ensure that the selected lubricant is compatible with the materials used in the gearbox components, such as gears, shafts, and bearings. Incompatible lubricants can lead to degradation of materials and reduced performance.
- Lubrication Interval: Follow the manufacturer’s recommendations for lubrication frequency. Regular lubrication helps prevent wear, reduce friction, and dissipate heat generated during operation.
- Proper Quantity: Apply the correct amount of lubricant to ensure proper coverage of gear teeth and other moving parts. Insufficient lubrication can lead to increased friction and premature wear.
- Lubrication Method: Use the recommended lubrication method, which may involve oil bath, splash lubrication, or forced lubrication, depending on the gearbox design and application.
- Temperature Considerations: Take into account the operating temperature of the gearbox and choose a lubricant that can withstand the temperature range. Extreme temperatures can affect the viscosity and performance of the lubricant.
- Sealing and Contamination Prevention: Ensure that the gearbox is properly sealed to prevent the entry of contaminants, such as dirt, dust, and moisture, which can degrade the lubricant and cause damage to components.
- Regular Inspection: Periodically inspect the lubricant for signs of contamination, degradation, or depletion. Replace the lubricant if any abnormalities are detected.
- Re-greasing: In cases where miter gearboxes are subjected to heavy loads, high speeds, or harsh conditions, consider implementing a re-greasing schedule to maintain adequate lubrication levels and extend component life.
Following these lubrication requirements ensures that miter gearboxes operate smoothly, efficiently, and with reduced wear, ultimately contributing to the overall reliability and longevity of the mechanical system.
Minimizing Backlash and Ensuring Accurate Motion Transfer in Miter Gearboxes
Miter gearboxes are meticulously designed to minimize backlash and ensure precise and accurate motion transfer between the input and output shafts. Backlash refers to the slight movement or play between the gear teeth when the direction of rotation is changed. Minimizing backlash is essential for maintaining positional accuracy, reducing vibration, and achieving smooth motion in mechanical systems.
Several design features and engineering considerations contribute to minimizing backlash in miter gearboxes:
- High-Quality Gearing: Miter gearboxes use high-quality bevel gears with precisely machined teeth and tight manufacturing tolerances. This ensures a snug fit between the gear teeth, reducing the potential for any free movement or play.
- Preload and Gear Mesh Arrangement: Engineers carefully calculate and implement gear preloading, which involves applying a slight force between the gear mesh. This eliminates any clearance between the gear teeth, effectively reducing backlash.
- Bearing Arrangement: Proper bearing selection and arrangement play a critical role in minimizing backlash. High-quality bearings with minimal axial play are chosen to support the gear shafts and maintain precise alignment.
- Housing and Casing Rigidity: The gearbox housing is designed to provide optimal rigidity and support to the internal components. This helps prevent deflection or deformation that could contribute to backlash.
- Lubrication: Adequate lubrication is essential to reduce friction and wear between the gear teeth. Proper lubrication helps maintain the gear mesh and minimizes any irregular movement.
By incorporating these design principles and techniques, miter gearboxes are able to achieve accurate motion transfer with minimal backlash. This is particularly important in applications where precision positioning, synchronization, and reliable motion control are critical, such as robotics, CNC machinery, and automation systems.
Advantages of Using a Miter Gearbox in Various Applications
Miter gearboxes offer several advantages in various mechanical applications:
- Change of Motion Direction: One of the primary advantages of miter gearboxes is their ability to change the direction of rotational motion by 90 degrees. This allows for efficient power transmission and motion redirection in tight spaces or when components need to be oriented differently.
- Space Efficiency: Miter gearboxes are compact and space-saving solutions for transmitting power around corners or obstacles. They eliminate the need for additional components or complex mechanisms to achieve a change in motion direction.
- Torque Transmission: These gearboxes are capable of transmitting high levels of torque between intersecting shafts. The meshing of bevel gears provides a solid and reliable torque transfer, making miter gearboxes suitable for applications requiring substantial torque conversion.
- Precision and Alignment: Miter gearboxes ensure accurate alignment and synchronization between input and output shafts. The conical shape of bevel gear teeth allows for smooth meshing and reduces the potential for backlash, ensuring precise motion transfer.
- Wide Range of Applications: Miter gearboxes find utility in diverse industries, including robotics, automotive, aerospace, manufacturing, and machinery. Their flexibility and ability to redirect motion make them suitable for tasks ranging from conveyor systems to steering mechanisms.
- Reduced Maintenance: The simplicity of the miter gearbox design often results in lower maintenance requirements. The robust construction and efficient power transmission contribute to extended operational lifetimes.
Overall, the advantages of using a miter gearbox make it a versatile and effective solution for applications that demand changes in motion direction, space-saving designs, and reliable torque transmission.
editor by CX 2023-12-01
China Professional Working Width 3m Power Driven Harrow for Farm Tractor 110-160HP Disc Pto True Vertical Tillage Powered Gearbox Driven Rotary Harrow Roller Heavy Duty Tiller CE differential gearbox
Product Description
Made in China, Sold to the world
Versatile, Easy, Affordable, Powerful, Reliable
1BQ series Heavy duty power driven harrow product description
1BQ series Heavy duty power driven harrow product description
1BQ series Heavy duty power driven harrow is a cooperation between ZheJiang Euro Star Machinery Manufacture Co., Ltd. and Italian CMR Group Company, specially designed and produced for complex soil conditions, with reasonable structure, reliable performance, quick tool change, overload protection and other advantages.
1BQ series Heavy duty power driven harrow can choose working width of 2-4M, and can be used with 80-160HP tractors. It has the advantages of good soil crushing effect, smooth ground after soil preparation, good moisture retention effect, no damage to soil structure and layering, and neat seedbed emergence rate. It is the first choice for farm managers.
1BQ series Heavy duty power driven harrow a very good finishing effect especially for the unbreakable large clods and moisture ditch that appear after deep ploughing. In terms of seedbed and seedbed finishing, the power-driven harrow is the best working machine at present. After finishing, it can meet the agronomic requirements of “flat, tidy, loose, broken, clean, and moisture content” of the land, providing perfect soil conditions for seed germination.
1BQ series Heavy duty power driven harrow product selling points
1. Strong soil crushing ability, specializing in unbreakable clods.
2. Strengthen the leveling board, which has a good finishing effect for the uneven land after deep ploughing. Ensure that the land is level and there is no moisture ditch.
3. Heavy-duty repression roller, the soil after finishing is CHINAMFG on the top and the bottom is empty, so it can be directly sown, and the soil moisture is guaranteed to ensure that the seedbed emerges neatly.
4. Keep the soil structure layered. After deep ploughing, the straw and grass have been pressed into the soil. The horizontal rotating structure of the power-driven harrow and the characteristics of the knife shape will not turn the straw up, which is conducive to the rot and decomposition of the straw.
5. Adopt Italian CMR Group special transmission box, high-power spiral bevel gear design, strong bearing capacity.
6. The plug-in quick-change blade structure is convenient and quick to replace the rake.
7. Shafts and gears are made of titanium alloy and processed by advanced heat treatment process.
8. The 16mm thick alloy steel harrow blade is used, which has better wear resistance and strength after special treatment.
9. The high-density drum design is adopted, and more than 2 sets of drums are added to the common drive harrow, which improves the soil crushing effect.
10. The soil after deep ploughing will form a good seedbed and seedbed, and improve the neat emergence rate in the later stage.
11. Strengthen the gear box setting, strong and durable.
12. Primary transmission of main transmission box with higher strength.
13. Super large bearing is selected to reduce the failure rate.
14. The intermediate gear spline shaft and the main drive spline shaft are thicker and more durable.
5. The locking position of each group of gear plum CHINAMFG cap and the large plum CHINAMFG cap are locked, with simple structure and never loose.
1BQ series Heavy duty power driven harrow product parameters
Model | 1BQ-2.0 | 1BQ-2.5 | 1BQ-3.0 | 1BQ-3.5 | 1BQ-4.0 |
Working width(mm) | 2000 | 2500 | 3000 | 3500 | 4000 |
Working depth(mm) | 50-200 | 50-200 | 50-200 | 50-200 | 50-200 |
No of Rotating combination(pc) | 8 | 10 | 12 | 14 | 16 |
No of Scraper blade(pc) | 16 | 20 | 24 | 28 | 32 |
weight(KG) | 1200 | 1400 | 1620 | 1880 | 2080 |
Minimum power(HP) | 80 HP | 90 HP | 110 HP | 140 HP | 160 HP |
Biggest power(HP) | 110 HP | 125 HP | 160 HP | 210 HP | 250 HP |
Overall dimension(mm) | 2100*1500*1240 | 2600*1500*1240 | 3100*1500*1240 | 3600*1500*1240 | 4100*1500*1240 |
Linkage | Three-point suspension II type& III type | Three-point suspension II type& III type |
1BQ series Heavy duty power driven harrow pictures show
1BZD series hydraulic folding heavy duty disc harrow product parameters
Model | 1BZD-6.5 | 1BZD-7.5 | 1BZD-8.5 | 1BZD-9.0 | 1BZD-9.5 |
Diameter of disc(mm) | 660 | 660 | 660 | 660 | 660 |
Weight (kg) | 7000 | 7200 | 7500 | 7650 | 8300 |
Working width (mm) | 6500 | 7500 | 8500 | 9000 | 9500 |
Working depth (mm) | 180-220 | 180-220 | 180-220 | 180-220 | 180-220 |
Nos of disc blade | 64 | 72 | 80 | 84 | 88 |
Matched power (hp) | 300 | 350 | 400 | 400 | 500 |
1BZ series hydraulic heavy disc harrow product parameters
Model | 1BZ-2.2 | 1BZ-2.5 | 1BZ-3.0 | 1BZ-3.4 | 1BZ-4.0 | 1BZ-5.3 |
Overall dimension(mm) | 4820*2440*1340 | 5320*2880*1340 | 5320*3320*1340 | 5820*3760*1340 | 5820*4320*1340 | 6000*5500*1450 |
Working width(mm) | 2200 | 2500 | 3000 | 3400 | 4000 | 5300 |
Working depth(mm) | 180-200 | |||||
No of disc(pc) | 20 | 24 | 28 | 32 | 36 | 48 |
Dia.of disc(mm) | 660*6 | 660*6 | 660*6 | 660*6 | 660*6 | 660*6 |
Productivity(ha/h) | 1.3 | 1.4 | 1.7 | 1.9 | 2.4 | 3-5 |
Matched power(hp) | 80-100 | 100-120 | 100-120 | 120-150 | 130-150 | 150-200 |
Linkage | Traction | Traction | Traction | Traction | Traction | Traction |
1BZF series hydraulic folding heavy duty disc harrow product parameters
Model | 1BZF-5.3 | |
Diameter of disc(mm) | 660 | |
Weight (kg) | 5500 | |
Working width (mm) | 5300 | |
Working depth (mm) | 180-220 | |
Nos of disc blade | 48 | |
Matched power (hp) | 200-300 |
1BZT series hydraulic heavy disc harrow product parameters
Model | 1BZT-6.0 |
Diameter of disc(mm) | 910 |
Weight (kg) | 11000 |
Working width (mm) | 6000 |
Working depth (mm) | 300-350 |
Maximum working angle | 23 |
Nos of disc blade | 40 |
Matched power (hp) | 300-400 |
1BQD series hydraulic pressure contraposion folding light harrow product parameters
Model | 1BQD-7.2 |
Diameter of disc(mm) | 460 |
Weight (kg) | 2920 |
Working width (mm) | 7200 |
Working depth (mm) | 100-150 |
Nos of disc blade | 84 |
Matched power (hp) | 120-150 |
1BJX series hanging medium-sized disc harrow product parameters
Model | 1BJX-1.1 | 1BJX-1.3 | 1BJX-1.5 | 1BJX-1.7 | 1BJX-2.0 | 1BJX-2.2 | 1BJX-2.4 | 1BJX-2.5 | 1BJX-2.8 | 1BJX-3.0 | 1BJX-3.4 |
Working width(mm) | 1100 | 1300 | 1500 | 1700 | 2000 | 2200 | 2400 | 2500 | 2800 | 3000 | 3400 |
Working depth (mm) | 140 | 140 | 140 | 140 | 140 | 140 | 140 | 140 | 140 | 140 | 140 |
No. of disc (pc) | 10 | 12 | 14 | 16 | 18 | 20 | 22 | 24 | 26 | 28 | 32 |
Dia. Of disc (mm) | 560 | 560 | 560 | 560 | 560 | 560 | 560 | 560 | 560 | 560 | 560 |
Weight(kg) | 320 | 340 | 360 | 420 | 440 | 463 | 604 | 660 | 700 | 1300 | 1400 |
Linkage | Three-point suspension | ||||||||||
Matched power (hp) | 25-30 | 30-40 | 40 | 45 | 50-60 | 55-60 | 65-70 | 75 | 80 | 80 | 100 |
1BQX series hanging light duty disc harrow product parameters
Model | 1BQX-1.1 | 1BQX-1.3 | 1BQX-1.5 | 1BQX-1.7 | 1BQX-2.0 | 1BQX-2.2 | 1BQX-2.3 | 1BQX-3.4 | 1BQX-5.0 |
Working width(mm) | 1100 | 1300 | 1500 | 1700 | 2000 | 2200 | 2300 | 3400 | 5000 |
Working depth (mm) | 100-140 | 100-140 | 100-140 | 100-140 | 100-140 | 100-140 | 100-140 | 100-140 | 100-140 |
No. of disc (pc) | 12 | 14 | 16 | 18 | 20 | 22 | 24 | 42 | 60 |
Dia. Of disc (mm) | 460 | 460 | 460 | 460 | 460 | 460 | 460 | 460 | 460 |
Weight(kg) | 200 | 220 | 250 | 270 | 380 | 400 | 420 | 1150 | 1550 |
Linkage | Three-point suspension | Tractor traction | |||||||
Matched power (hp) | 12–18 | 15-18 | 20-25 | 25-30 | 35-40 | 40-45 | 55 | 80-100 | 120 |
1BQDX series hanging pair setting light duty disc harrow product parameters
Model | 1BQDX-1.25 | 1BQDX-1.6 | 1BQDX-2.0 | 1BQDX-2.3 | 1BQDX-2.65 | 1BQDX-3.0 |
Working width(mm) | 1250 | 1600 | 2000 | 2300 | 2650 | 3000 |
Working depth (mm) | 50-150 | 50-150 | 50-150 | 50-150 | 50-150 | 50-150 |
No. of disc (pc) | 16 | 20 | 24 | 28 | 32 | 36 |
Dia. Of disc (mm) | 460 | 460 | 460 | 460 | 460 | 460 |
Weight(kg) | 330 | 390 | 460 | 560 | 600 | 650 |
Linkage | Three-point suspension | |||||
Matched power (hp) | 35-40 | 40-45 | 50-60 | 55-70 | 60-80 | 80-90 |
Full range of disc harrow picture display
Full series of share plow, turnover plow, disc plow picture combination display
ES series disc blade Product parameters
Diameter | Thickness | Weight Plain | Weight Notched | ||||
MM | INCH | MM | INCH | KG | LBS | KG | LBS |
300mm | 12″ | 3 | 1/8″ | 1.6 | 3.5 | 1.1 | 2.4 |
330mm | 13″ | 3 | 1/8″ | 1.8 | 4 | 1.2 | 2.6 |
360mm | 14″ | 3 | 1/8″ | 2.3 | 4.9 | 1.9 | 4.1 |
410mm | 16″ | 3 | 1/8″ | 3.2 | 7 | 2.7 | 5.9 |
460mm | 18″ | 3 | 1/8″ | 4.3 | 9.5 | 3.8 | 8.4 |
460mm | 18″ | 3.5 | 1/7″ | 4.6 | 10.2 | 4.1 | 9 |
510mm | 20″ | 3.5 | 1/7″ | 5.8 | 12.7 | 5.6 | 11.5 |
510mm | 20″ | 4 | 2/13″ | 6.5 | 14.4 | 5.8 | 12.7 |
560mm | 22″ | 4 | 2/13″ | 8.1 | 18 | 7.5 | 16.5 |
560mm | 22″ | 4.5 | 2/11″ | 9 | 20 | 8.5 | 18.7 |
560mm | 22″ | 5 | 1/5″ | 9.5 | 21.6 | 9 | 19.8 |
560mm | 22″ | 6 | 15/64″ | 12 | 26.5 | 11 | 24.2 |
610mm | 24″ | 5 | 1/5″ | 11.3 | 25 | 10.5 | 23.1 |
610mm | 24″ | 6 | 15/64″ | 14.2 | 31.5 | 13 | 28.6 |
660mm | 26″ | 5 | 1/5″ | 14.1 | 31 | 13 | 28.6 |
660mm | 26″ | 6 | 15/64″ | 17 | 37.5 | 15.8 | 34.8 |
660mm | 26″ | 7 | 9/32″ | 20 | 43.5 | 18.5 | 40.7 |
660mm | 26″ | 8 | 5/16″ | 23 | 51 | 21 | 46 |
710mm | 28″ | 6 | 15/64″ | 20 | 44 | 18.5 | 40.7 |
710mm | 28″ | 7 | 9/32″ | 23 | 50.6 | 21.5 | 46 |
710mm | 28″ | 8 | 5/16″ | 26 | 57.2 | 24 | 52.1 |
760mm | 30″ | 8 | 5/16″ | 29 | 64 | 28 | 61.5 |
760mm | 30″ | 10 | 3/8″ | 35 | 77 | 33.5 | 73.7 |
810mm | 32″ | 8 | 5/16″ | 35 | 77 | 33 | 75 |
810mm | 32″ | 10 | 3/8″ | 43 | 95 | 40 | 68 |
910mm | 36″ | 12 | 1/2″ | 68 | 150 | 60 | 132 |
960mm | 38″ | 12 | 1/2″ | 77 | 170 | 70 | 154 |
1016mm | 40″ | 12 | 1/2″ | 82 | 180 | 77 | 169.4 |
1116mm | 44″ | 12 | 1/2″ | 89 | 196 | 84 | 184.8 |
Disc blade picture display
Farm tools packaging and shipping site display
Full range of tractor products display
Our company produces other agricultural machinery display
Factory introduction
ZheJiang Euro Star Machinery Manufacture Co., Ltd. is a professional Machinery and equipment manufacturer integrating R&D, design, manufacturing, sales and service. The company’s products cover agricultural machinery, construction machinery, laser equipment, generator sets and so on.
As a professional machinery equipment manufacturer in China, the company has committed itself to provide all-round solution to global modern agricultural mechanization. The company has integrating high-end products and technologies resources around the world by upgrading of technologies, quality and service and bringing forth new ideas to create innovative products as so to improve reputation and market share of CHINAMFG in the world step by step.
The company has passed the ISO9001:2015 international quality management system certification, and based on this, covering product development, part purchase, production and manufacturing, quality inspection, sales and after-market service, so as to control the product quality on the whole.
Supported by comprehensive quality assurance system and developed sales and service network, the company has made leaping increase of sales in domestic market via trustful quality and outstanding service mode. Besides, Most of the company’s products have passed the European CE certification.products are exported to Europe, America, Latin America, the Middle East, Asia-Pacific, CIS, Africa and more than 80 countries and regions.Our products have been recognized by all foreign customers, and we are happy to establish long-term cooperative relationships with new friends.
Xihu (West Lake) Dis.g at satisfying the customers, we have worked hard to provide excellent and quick service to customers both at home and abroad via advanced technologies, developed products and comprehensive network so as to maximize the customer satisfaction.
In future, the company will adhere to the principle of sound business operation, continuous innovation and opening up and cooperation to create more high-end machinery and equipment based on current ones for the society and for agriculture and contribute to global modern agriculture production.
Service
One-stop business chain service support system
With an international service team with rich experience and excellent skill, company is committed to build a complete service guarantee system, which is professional, fast, efficient and comprehensive. Every consumer in overseas would receive a full-process service guarantee including pre-sales, on sale and after sales through the way of markets, spare parts, training service and technical support.
1) Market Service
Service Mode : Stationary Point + Circuit Service
Long-term Stationary Point Service
Short-term Circuit Technology Support Service
Service Process: Standard, High Efficient, Seasonable
Service Image: Professional, Unified
2) Spare Parts Service
Spare Parts Guarantee Measures: Dealer+ Spare Part Warehouse
100% original spare parts assure good quality;
Bar-code system adopted in the whole process assures accuracy and promptness;
Professional and accurate package and logistics assure safe and relieved transportation.
3) Training Service
Characteristic Training Mode: invite the technicians of dealers to factory for training, send engineers to dealers for training;
A full range of training tools, multi-language training materials, vivid training video;
Professional training teachers with rich service experience and good communication capability;
One-to-1 special assignment training;
Remote online network training;
4) Technical Support
The whole process Technology support covers on sale and after-sale service.
Terms of the deal:
1). Delivery: 20 days for normal orders
2). Price: We have price on basis FOB HangZhou and CIF your destination for your choice
3). Payment terms for first order:
—–T/T 30% deposit and balance before shipment
—–100% L/C at sight
4). Payment for long terms cooperation of good reputation partners, we have SINOSURE insurance for our VIP clients, and we can offer credit service after we familiar with each other. We are looking for partnership for long-term business
FAQ:
Why choose us?
1). The quality is guaranteed due to strong technical support ,first class component ,advanced production line and strict quality control system.
2). Be leading Expert in global market for more than 5 years, China Famous Export Brand recommended by CCCME (China Chamber of Commerce for Import and Export of Machinery and Electronic Products)
3). One-stop service with a large spare parts warehouse and professional service team .No matter where you are, you are guaranteed of Eurostar’ s warm reception, trustworthy and efficient professional services and persistent care.
How Shipment?
We have worked with many world famous shipping carriers and can arrange shipment to any country in the world, it can save your time and money. We can provide airfreight and CHINAMFG service.
Contact us
Mr. Duke Zhang
ZheJiang Euro Star Machinery Manufacture Co., Ltd.
Add: 198 HangZhou Street, Xihu (West Lake) Dis. District, HangZhou City, ZheJiang Province,P.R.C.
Web:eurostartractor
EUROSTAR CUSTOMERS ALL OVER THE WORLD
After-sales Service: | 1 Year |
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Type: | Tractor Power Drives Rake |
Application Field: | Agriculture, Forestry |
Farming Policy: | Dry Cultivating Machinery |
Power Source: | Tractor |
Operation: | Soil Preparation Machinery, Continuous Running Operation |
Customization: |
Available
| Customized Request |
---|
Challenges in Using Miter Gearboxes
While miter gearboxes offer various advantages, they also come with certain challenges that need to be addressed:
Lubrication: Proper lubrication is crucial for miter gearboxes to minimize friction, heat, and wear between gear teeth. Ensuring consistent and sufficient lubrication in the gearbox can be challenging, especially in enclosed or hard-to-reach spaces.
Maintenance: Miter gearboxes require periodic maintenance to ensure their optimal performance and longevity. Maintenance tasks may include checking and replenishing lubrication, inspecting gear teeth for wear, and addressing any misalignment or mounting issues that may arise over time.
Backlash: Backlash, or the clearance between gear teeth, can impact the accuracy of motion transfer. Excessive backlash can lead to reduced precision and positioning errors in applications that require high accuracy.
Complex Design: Miter gearboxes have a more intricate design compared to some other gearbox types, which can make manufacturing, assembly, and maintenance more complex. This complexity may also result in higher manufacturing and maintenance costs.
Efficiency Loss: Miter gearboxes can experience efficiency losses due to factors such as friction and misalignment. These losses can reduce the overall efficiency of power transmission, leading to energy wastage.
Space Constraints: In some applications, space limitations can pose a challenge when integrating miter gearboxes, especially when larger gear ratios are required to achieve the desired motion direction change.
Shock Loads: Applications subject to sudden shock loads or high impact forces can pose challenges for miter gearboxes. Adequate measures, such as using shock-absorbing components or designing for higher durability, may be required to address these challenges.
Alignment and Mounting: Proper alignment and mounting of miter gearboxes are critical to ensure smooth operation and prevent premature wear. Achieving precise alignment can be challenging, especially in installations with limited access or complex geometries.
Cost Considerations: The design complexity and manufacturing requirements of miter gearboxes can contribute to higher costs compared to simpler gearbox types. Balancing the benefits of miter gearboxes with the associated costs is essential during the selection process.
Addressing these challenges often requires careful engineering, proper maintenance practices, and consideration of specific application requirements. Despite the challenges, miter gearboxes remain valuable components in various industries where their unique motion direction-changing capabilities are advantageous.
Miter Gearboxes in Automotive Applications, Especially Steering Systems
Miter gearboxes play a crucial role in automotive applications, particularly in steering systems, where they are utilized to change the direction of motion by 90 degrees. Here’s how miter gearboxes perform in automotive steering systems:
Steering Mechanism: In vehicles, the steering column provides the rotational motion, which needs to be transmitted to the wheels at a right angle for effective steering control. Miter gearboxes are integrated into the steering system to achieve this motion change.
Angular Change: The miter gearboxes take the rotational input from the steering column and transmit it through bevel gears placed at a 90-degree angle. This allows the motion to be directed towards the steering linkage and ultimately the wheels.
Precision and Accuracy: Automotive steering systems require precise and responsive motion control. Miter gearboxes ensure accurate transmission of motion, allowing drivers to have reliable and smooth steering control.
Compact Design: Miter gearboxes have a compact and space-saving design, making them suitable for installation within the limited space of a vehicle’s steering column.
Reduced Backlash: To ensure safety and responsiveness, miter gearboxes are designed to minimize backlash, which is crucial for maintaining accurate control over the vehicle’s direction.
Durability: Automotive applications demand durability and reliability. Miter gearboxes are designed to withstand the conditions and loads experienced in vehicles, ensuring long-lasting performance.
Miter gearboxes contribute to the efficient and effective operation of steering systems in vehicles, providing drivers with the control needed to navigate safely and comfortably.
Changing Direction of Rotational Motion with Miter Gearboxes
Miter gearboxes are specialized mechanical devices designed to efficiently change the direction of rotational motion by 90 degrees. They achieve this transformation through the use of bevel gears with intersecting shafts:
- Bevel Gears: Miter gearboxes utilize bevel gears, which have conical-shaped teeth. These gears are cut at an angle to the gear’s face and allow the transmission of motion between two intersecting shafts positioned at a 90-degree angle to each other.
- Intersecting Shafts: The input and output shafts of a miter gearbox are positioned in such a way that they intersect at a right angle. The bevel gears are mounted on these shafts, and when the input shaft rotates, it engages with the teeth of the bevel gear on the output shaft, transferring motion at a right angle.
- Directional Change: As the input shaft rotates, the bevel gear’s teeth mesh and transmit motion from the input shaft to the output shaft. This interaction causes a change in the direction of rotation, redirecting the output motion perpendicular to the input motion.
- Compact Design: Miter gearboxes are known for their compact and space-saving design. The intersecting shafts and bevel gears are housed within the gearbox casing, allowing for efficient motion redirection without the need for additional external components.
Overall, miter gearboxes play a crucial role in changing the direction of rotational motion, making them essential components in various mechanical systems where motion needs to be redirected efficiently and precisely.
editor by CX 2023-11-29
China Best Sales High Quality 540rpm Rotary Tiller Cultivator Lawn Mower Agricultural Tractor Pto Gearbox for Agricultural Equipment cvt gearbox
Product Description
Product Description
High Quality 540rpm Rotary Tiller Cultivator Lawn Mower Agricultural Gearbox for Agricultural Equipment
Here is our advantages when compare to similar products from China:
1. Large output torque |
2. Safe, reliable, economical, and durable |
3. Stable transmission, quiet operation |
4. High modularization design, may equip with various outer power inputs conveniently. The same machine type may equip with various power motors. It is easy to realize the combination and junction between every machine type |
5. Form of installation: The position to be installed is not limited |
6. High strength, compact the box body of high strength cast iron, gear and gear shaft adopt the gas carbonization, quenching, and fine grinding process, therefore the bearing capacity of unit volume is high |
7. Long life: Under the condition of the correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life of the main parts speed reducer(except wearing parts)should not be less than 20000 hours |
8. Low noise: Because the main parts of the speed reducer are processed, and tested critically, therefore the noise of the speed reducer is low |
Product Specifications
ITEM | HN-30 |
Ratio | 1:2.9 |
Teeth | 32/11 |
Module | 3.0 |
Power | 30 |
Rated Input | 540rpm |
Input/Output Description | 1 3/8 Z6 Optic axis |
Weight(N.W) | 13.5Kg |
Packaging & Shipping
Equipment
Certifications
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.HOW LONG IS YOUR DELIVERY TIME AND SHIPMENT?
30-45days
4:WHAT’RE YOUR MAIN PRODUCTS?
We currently product Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gear pump and motor.
Type: | Cultivator Gearbox |
---|---|
Usage: | Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying, Agricultural Machinery |
Material: | 20crmnti |
Weight: | 13.5kg |
After-sales Service: | Online Support |
Warranty: | 1 Year |
Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Proper Installation and Alignment of Miter Gearboxes
Installing and aligning a miter gearbox correctly is essential to ensure its optimal performance and longevity. Follow these steps to achieve proper installation and alignment:
- Preparation: Gather all necessary tools and equipment for the installation, including mounting hardware, shims, and alignment tools.
- Mounting Surface: Ensure that the mounting surface is clean, flat, and free from any debris or contaminants that could affect the gearbox’s alignment and operation.
- Alignment Tools: Use precision alignment tools, such as dial indicators or laser alignment systems, to accurately measure and adjust the alignment of the gearbox and its input and output shafts.
- Check for Parallelism: Align the input and output shafts of the gearbox to be parallel to each other and perpendicular to the mounting surface. This step is crucial to prevent misalignment-induced wear and reduce backlash.
- Adjustment: Use shims or other adjustable components to fine-tune the alignment. Make incremental adjustments while continuously checking the alignment with the chosen alignment tools.
- Bearing Loads: Ensure that the bearings supporting the gearbox shafts are properly lubricated and preloaded according to the manufacturer’s recommendations. Proper bearing preload helps maintain alignment and reduces wear.
- Tightening Bolts: Tighten the mounting bolts gradually and evenly to avoid introducing additional misalignment during the installation process.
- Runout and Clearance: Check for any runout or clearance issues during rotation by turning the input shaft. If there is any binding, interference, or abnormal noise, investigate and address the cause before finalizing the installation.
- Final Checks: Double-check the alignment using the alignment tools and ensure that the gearbox operates smoothly without any unusual vibrations, noises, or resistance.
- Documentation: Keep a record of the alignment measurements and adjustments made during the installation process. This documentation can be valuable for future reference and maintenance.
Proper installation and alignment of miter gearboxes help optimize their performance, minimize wear and tear, and contribute to the overall efficiency and reliability of the mechanical system in which they are used.
Minimizing Backlash and Ensuring Accurate Motion Transfer in Miter Gearboxes
Miter gearboxes are meticulously designed to minimize backlash and ensure precise and accurate motion transfer between the input and output shafts. Backlash refers to the slight movement or play between the gear teeth when the direction of rotation is changed. Minimizing backlash is essential for maintaining positional accuracy, reducing vibration, and achieving smooth motion in mechanical systems.
Several design features and engineering considerations contribute to minimizing backlash in miter gearboxes:
- High-Quality Gearing: Miter gearboxes use high-quality bevel gears with precisely machined teeth and tight manufacturing tolerances. This ensures a snug fit between the gear teeth, reducing the potential for any free movement or play.
- Preload and Gear Mesh Arrangement: Engineers carefully calculate and implement gear preloading, which involves applying a slight force between the gear mesh. This eliminates any clearance between the gear teeth, effectively reducing backlash.
- Bearing Arrangement: Proper bearing selection and arrangement play a critical role in minimizing backlash. High-quality bearings with minimal axial play are chosen to support the gear shafts and maintain precise alignment.
- Housing and Casing Rigidity: The gearbox housing is designed to provide optimal rigidity and support to the internal components. This helps prevent deflection or deformation that could contribute to backlash.
- Lubrication: Adequate lubrication is essential to reduce friction and wear between the gear teeth. Proper lubrication helps maintain the gear mesh and minimizes any irregular movement.
By incorporating these design principles and techniques, miter gearboxes are able to achieve accurate motion transfer with minimal backlash. This is particularly important in applications where precision positioning, synchronization, and reliable motion control are critical, such as robotics, CNC machinery, and automation systems.
Types of Miter Gearboxes and Their Classification
Miter gearboxes come in various types, each designed to meet specific application requirements based on factors such as gear arrangement, shaft orientation, and efficiency. They can be classified into the following main types:
- Straight Bevel Miter Gearboxes: These gearboxes have straight-cut teeth on the bevel gears and are suitable for applications where the intersecting shafts are positioned in the same plane. They are commonly used for changing the direction of motion between two shafts that are parallel to each other.
- Spiral Bevel Miter Gearboxes: Spiral bevel miter gearboxes feature spiral-cut teeth on the bevel gears, which reduces noise, vibration, and improves efficiency. They can handle higher torque and are often used in heavy-duty applications where smooth and quiet operation is essential.
- Skew Bevel Miter Gearboxes: Skew bevel gearboxes have skewed teeth that allow for smoother meshing and reduced wear. They are ideal for applications with high-speed rotation and heavy loads, such as machine tools and automotive systems.
- Hypoid Bevel Miter Gearboxes: Hypoid bevel gearboxes have hypoid-cut gears, which enable greater torque transmission and efficiency. They are commonly used in applications with higher torque requirements, such as industrial machinery and heavy equipment.
The classification of miter gearboxes is based on the type of gear arrangement, tooth profile, and other design features. Choosing the right type of miter gearbox depends on the specific application’s demands for torque, speed, efficiency, and space limitations.
editor by CX 2023-11-02
China Custom 540rpm Agriculture Tractor Mower Pto Gearbox sequential gearbox
Product Description
Product Description
Here is our advantages when compare to similar products from China:
1. Large output torque | |
2. Safe, reliable, economical, and durable | |
3. Stable transmission, quiet operation | |
4. High modularization design, may equip with various outer power inputs conveniently. The same machine type may equip with various power motors. It is easy to realize the combination and junction between every machine type | |
5. Form of installation: The position to be installed is not limited | |
6. High strength, compact the box body of high strength cast iron, gear and gear shaft adopt the gas carbonization, quenching, and fine grinding process, therefore the bearing capacity of unit volume is high | |
7. Long life: Under the condition of the correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life of the main parts speed reducer(except wearing parts)should not be less than 2 | |
Ratio | 1:1.46/1:1.93 |
Teeth | 13/19 14/27 |
Module | 7.0 /5.5 |
Power | 60 |
Rated Input | 540rpm |
Input/Output Description | 1 3/8 Z6 / 1 3/4 Z20 Taper spline |
Weight(N.W) | 29Kg |
The gearbox is used for lawn mower transmission, our normal standard from 20 HP-150HP,This series gearbox is self-developed. With its characteristics of high universality, simple structure, good performance, etc, it is widely used in garden machines and other agricultural machines.if you have a rotary cutter, lawn mower, or other lawn machinery. Agri supply’s lawn mower and rotary cutter experts can help you solve any problem. From rotating blades to gearboxes, Agri supply provides the components you need for your lawn mower. Let us help you keep your property in the best condition.Advanced technics, strong self-development power, ability to produce new type gearbox according to customer’s design drawings.
Packaging & Shipping
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.How long is your delivery time and shipment?
30-45days
Type: | Lawn Mower Gearbox |
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Usage: | Agricultural Machinery |
Material: | 20 Crmnti |
Power Source: | Agricultural Gearbox |
Weight: | 22-49kg |
After-sales Service: | Online Support |
Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Maintenance Procedures for Extending the Lifespan of Miter Gearboxes
Implementing proper maintenance procedures is essential for prolonging the lifespan and ensuring the reliable performance of miter gearboxes. Follow these maintenance steps to extend the longevity of your miter gearbox:
- Regular Inspections: Conduct routine visual and functional inspections of the gearbox to identify any signs of wear, damage, or abnormal behavior. Address any issues promptly to prevent further damage.
- Lubrication: Follow the recommended lubrication schedule and use high-quality lubricants that are compatible with the gearbox’s components. Proper lubrication reduces friction, dissipates heat, and protects against wear.
- Cleanliness: Keep the gearbox and its surrounding area clean and free from dirt, dust, and debris. Contaminants can lead to premature wear and hinder the gearbox’s performance.
- Tighten Loose Fasteners: Regularly check and tighten any loose bolts, screws, or fasteners to prevent excessive vibrations and ensure proper gearbox alignment.
- Alignment: Maintain proper alignment of the miter gearbox with other connected components. Misalignment can lead to increased wear and decreased efficiency.
- Replace Worn Parts: Replace any worn or damaged parts, such as gears, bearings, seals, and shafts, with genuine manufacturer-approved components to maintain optimal performance.
- Sealing: Check and replace seals and gaskets as needed to prevent leaks and contamination from entering the gearbox.
- Temperature Monitoring: Monitor the operating temperature of the gearbox and ensure it remains within the recommended range. Excessive heat can affect lubrication and component integrity.
- Load Considerations: Avoid overloading the gearbox beyond its specified capacity. Operating within the recommended load limits helps prevent premature wear and damage.
- Documentation: Maintain accurate records of maintenance activities, including inspections, lubrication schedules, and component replacements. This documentation aids in tracking the gearbox’s condition and performance over time.
- Professional Service: If unfamiliar with gearbox maintenance, consider seeking the assistance of qualified technicians or engineers for more complex maintenance tasks or repairs.
By consistently following these maintenance procedures, you can significantly extend the lifespan of your miter gearbox and ensure its reliable operation in mechanical systems.
Differences Between Miter Gearboxes and Other Types of Gearboxes
Miter gearboxes possess distinct characteristics that differentiate them from other types of gearboxes, such as helical, spur, and planetary gearboxes. These differences contribute to their unique capabilities and suitability for specific applications:
- Gear Arrangement: Miter gearboxes utilize bevel gears that intersect at a 90-degree angle. In contrast, helical and spur gearboxes use parallel or co-planar gear arrangements, and planetary gearboxes feature multiple gears arranged around a central sun gear.
- Motion Direction Change: Miter gearboxes excel at changing the direction of rotational motion by 90 degrees. Other gearboxes may change motion direction by different angles or maintain the same direction.
- Compactness: Miter gearboxes are known for their compact design, making them suitable for applications with limited space. Planetary gearboxes, while compact, have a different internal structure.
- Backlash Control: Miter gearboxes are designed to minimize backlash and ensure accurate motion transfer. Helical and spur gearboxes may have more backlash due to their gear arrangement, while planetary gearboxes can provide good backlash control.
- Torque and Speed: Different gearboxes vary in their torque and speed capabilities. Miter gearboxes are suitable for moderate torque and speed applications, while planetary gearboxes offer high torque density.
- Applications: Miter gearboxes are commonly used for applications requiring 90-degree changes in motion direction, such as conveyor systems, printing machinery, and some types of industrial equipment. Helical and spur gearboxes are prevalent in various machinery and equipment. Planetary gearboxes find use in robotics, aerospace, and heavy machinery.
Each type of gearbox has its own advantages and is chosen based on the specific requirements of the application, including space constraints, motion control precision, torque, and speed needs.
Transmission of Motion at a 90-Degree Angle by Bevel Gears in a Miter Gearbox
Bevel gears in a miter gearbox are specifically designed to transmit motion at a 90-degree angle between intersecting shafts. This is achieved through the unique tooth profile and arrangement of the bevel gears.
Bevel gears have conical-shaped teeth that taper towards the apex of the cone. In a miter gearbox, two bevel gears with identical tooth profiles are mounted on shafts that intersect at a 90-degree angle. The orientation of the teeth allows the gears to mesh smoothly and transmit motion from one shaft to another while changing the direction of rotation by 90 degrees.
As one bevel gear rotates, its conical teeth engage with the teeth of the second bevel gear, causing the second shaft to rotate perpendicular to the first shaft. The gear ratio and tooth configuration determine the speed and torque relationship between the input and output shafts.
Overall, the precise design of bevel gears and their arrangement in a miter gearbox enables efficient and reliable transmission of motion at a right angle, making them well-suited for applications that require changes in direction within mechanical systems.
editor by CX 2023-10-31